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8

308215

Operation

Pressure Relief Procedure

WARNING

SKIN INJECTION HAZARD

The system pressure must be manually
relieved to prevent the system from
starting or spraying accidentally. Fluid

under high pressure can be injected through the
skin and cause serious injury. To reduce the risk of
an injury from injection, splashing fluid, or moving
parts, follow the 

Pressure Relief Procedure

whenever you:

D

are instructed to relieve the pressure,

D

stop spraying,

D

check or service any of the system equipment,

D

or install or clean the spray tips.

1.

Lock the gun trigger safety.

2.

Close the red-handled bleed-type master air valve
(50, required in your system).

3.

Open the fluid shutoff valve (67).

4.

Unlock the gun trigger safety.

5.

Hold a metal part of the gun firmly to the side of a
grounded metal pail, and trigger the gun to relieve
pressure.

6.

Lock the gun trigger safety.

7.

Open the drain valve (D, required in your system),
having a container ready to catch the drainage.

8.

Leave the drain valve open until you are ready to
spray again.

If you suspect that the spray tip or hose is completely
clogged, or that pressure has not been fully relieved
after following the steps above,

 

very slowly

 loosen the

tip guard retaining nut or hose end coupling and relieve
pressure gradually, then loosen completely. Now clear
the tip or hose.

Packing Nut/Wet-Cup

Before starting, fill the packing nut (F) 1/3 full with
Graco Throat Seal Liquid (TSL) or compatible solvent.
See Fig. 3.

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the

Pressure Relief Procedure

 at left.

The packing nut is torqued at the factory and is ready
for operation. If it becomes loose and there is leaking
from the throat packings,

 relieve pressure,

 then

torque the nut to 135–169 N.m (100–125 ft-lb) using
the supplied wrench. Do this whenever necessary. Do
not overtighten the packing nut.

Flush the Pump Before First Use

The pump is tested with lightweight oil, which is left in
to protect the pump parts. If the fluid you are using
may be contaminated by the oil, flush it out with a
compatible solvent. See 

Flushing

 on page 10.

Using the Airless Spray Gun

Before operating the equipment, read the instruction
manual supplied with the gun.

Spray some test patterns before doing any finished
work. Refer to the gun manual for detailed information
on correct spraying technique.

Содержание 222973

Страница 1: ...TH DURA FLOt 1800 DISPLACEMENT PUMP 315 bar 31 5 MPa 4500 psi Maximum Working Pressure 7 bar 0 7 MPa 100 psi Maximum Air Inlet Pressure Part No 222973 Series B With High Pressure Fluid Filter Part No 238144 Series B With High Pressure Fluid Filter hose and gun 308215L Model 238144 Shown 05915 Important Safety Instructions Read all warnings and instructions in this manual Save these instructions ...

Страница 2: ...s intended purpose If you are not sure call your Graco distributor D Do not alter or modify this equipment D Check equipment daily Repair or replace worn or damaged parts immediately D Do not exceed the maximum working pressure of the lowest rated system component Refer to the Technical Data on page 14 for the maximum working pressure of this equipment D Use fluids and solvents which are compatibl...

Страница 3: ...n weekly Refer to the gun manual D Be sure the gun trigger safety operates before spraying D Lock the gun trigger safety when you stop spraying D Follow the Pressure Relief Procedure on page 8 if the spray tip clogs and before cleaning checking or servicing the equipment D Tighten all fluid connections before operating the equipment D Check the hoses tubes and couplings daily Replace worn or damag...

Страница 4: ...f debris including solvent rags and gasoline D Electrically disconnect all equipment in the spray area D Extinguish all open flames or pilot lights in the spray area D Do not smoke in the spray area D Do not turn on or off any light switch in the spray area while operating or if fumes are present D Do not operate a gasoline engine in the spray area TOXIC FLUID HAZARD Hazardous fluid or toxic fumes...

Страница 5: ...ll a bleed type shutoff valve B in the air line to isolate the air line components for servicing Install an air line moisture trap and drain valve C to help re move moisture from the compressed air supply Keep the site clear of any obstacles or debris that could interfere with the operator s movement Have a grounded metal pail available for use when flushing the system or draining the fluid filter...

Страница 6: ... overpressurization of the pump D The fluid filter 18 includes a 60 mesh 250 micron stainless steel element to filter particles from the fluid as it leaves the pump It includes the fluid drain valve D which is required in your system to relieve fluid pressure in the hose and gun see the WARNING above D The suction hose 12 and tube 13 allow the pump to draw fluid from a fluid container D Two fluid ...

Страница 7: ...ale Coupler 70 Air Relief Valve D Fluid Drain Valve required SUPPLIED WITH MODEL 238144 ONLY 102Airless Spray Gun 103Electrically Conductive Fluid Supply Hose 104Electrically Conductive Fluid Whip Hose 105Coupling 106Gun Swivel COMPONENTS YOU MUST SUPPLY A Electrically Conductive Air Supply Hose B Bleed Type Master Air Valve for accessories C Air Line Moisture Trap and Drain Valve E Grounded Fluid...

Страница 8: ...gged or that pressure has not been fully relieved after following the steps above very slowly loosen the tip guard retaining nut or hose end coupling and relieve pressure gradually then loosen completely Now clear the tip or hose Packing Nut Wet Cup Before starting fill the packing nut F 1 3 full with Graco Throat Seal Liquid TSL or compatible solvent See Fig 3 WARNING To reduce the risk of seriou...

Страница 9: ... air before it enters the hose Close the drain valve when all air is eliminated Set the Air and Fluid Pressure WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure on page 8 1 Relieve the pressure Install the tip guard and spray tip in the gun as explained in the gun manu al 2 Open the air regulator 33 slowly Use t...

Страница 10: ...r system Check with your fluid manufacturer or supplier for recommended flushing fluids and flushing frequency CAUTION Never leave water or water base fluid in the pump overnight If you are pumping water base fluid flush with water first then with a rust inhibitor such as mineral spirits Relieve the pressure but leave the rust inhibitor in the pump to protect the parts from corrosion WARNING To re...

Страница 11: ...Regulator 50 Red Handled Bleed Type Master Air Valve required for pump 67 Fluid Shutoff Valve 68 Air Line Male Coupler 69 Air Line Female Coupler 102Airless Spray Gun 103Electrically Conductive Fluid Supply Hose B Bleed Type Master Air Valve for accessories D Fluid Drain Valve required F Packing Nut Wet Cup 05916 B D 103 18 102 12 13 69 68 33 67 50 50 ...

Страница 12: ...b 1 35 109511 BOLT eye 1 36 109510 STRAP rubber 1 39 109213 O RING PTFE 1 42 100101 SCREW cap hex hd 3 8 16 unc 2a 1 in 25 mm long 1 43 100133 WASHER lock 3 8 in size 1 44 100840 ELBOW street 1 4 npt m x f 1 45 100960 GAUGE air pressure 0 200 psi 0 14 bar range 1 46 189978 MANIFOLD air 1 in npt f inlet 1 in npt m outlet 3 8 npt 1 4 npt and 1 8 npt ports 1 47 102806 UNION adapter swivel 1 in npt m ...

Страница 13: ...2 51 45 44 53 68 69 70 72 36 35 34 2a 2c 2b 2d 3 27 67 67 71 18 102 104 106 105 103 47 73 308215 13 Parts Part No 222973 Series B includes items 1 74 Part No 238144 Series B includes items 1 106 These parts are included in Suction Kit 222916 which may be purchased separately ...

Страница 14: ...Fluid outlet size at fluid filter 3 8 npt m Fluid inlet size 2 in npt f Maximum operating temperature 82_C 180_F Sound level at 77 psi 25 cycles min 88 dBa Sound power level at 77 psi 25 cycles min 103 dBa Wetted parts Pump See pump manual 308147 Fluid Filter Surge Tank See manual 307296 Suction Hose Tube and Fittings Polyethylene Stainless Steel Carbon Steel Nickel and Cadmium Plating Drain Tube ...

Страница 15: ...imensions 05917 A B C Pump Model A B C Width Across Wheels Weight 222973 1270 mm 50 in 864 mm 34 in 864 mm 34 in 737 mm 29 in 166 kg 365 lb 238144 1270 mm 50 in 864 mm 34 in 864 mm 34 in 737 mm 29 in 171 kg 376 lb ...

Страница 16: ...fits lost sales injury to person or prop erty or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUF...

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