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20

DISPLACEMENT PUMP

Reassembly Notes

A. Packing Repair Kit 222–587 is available. Parts in-

cluded in the kit are marked with an asterisk (*) in the
text and drawings.

B. Clean all parts thoroughly. Check the outside of the

piston rod (224) and the inside of the sleeve (218) for
scoring or scratches, which prevent the packings
from sealing properly. Replace all worn parts.

C. Alternate polyethylene and leather packings as

shown in Fig 27. Notice that:
the lips of the throat v–packings face down; 
the lips of the piston V–packings face up; 
the lips of the U–cup seal (203*) face down. Incorrect
installation damages the packings and results in
pump leakage.

D. Coat the piston rod and the inside of the cylinder with

lightweight oil, and soak the packings in the oil, before
reassembling.

Reassembly Procedure

1

Stack the backup washer (214*), U–cup seal (203*)
lips down , and female gland (215*), alternate the
polyethylene and leather v–packings (212*, 206*) 

lips

up, and stack the male gland (210*) onto the piston
valve (222).

 See Fig 27.

2

Tighten the packing retaining nut (21

1) onto the

piston valve (222) and torque to 0.7 N.m (6  in–lb).
See Fig 24.

NOTE: NOTE THE ALIGNMENT  of the piston (222) to

the nut (211). Maintain this alignment throughout

Steps 2, 3 and 4.

NOTE AND MAINTAIN

THIS ALIGNMENT

THROUGHOUT STEPS

2,3, and 4

Fig 24

TORQUE NUT TO

0.7 N.m

(6 IN-LB)

APPLY ONE DROP

OF SEALANT TO

THESE THREADS

201*

222

211

0082

3

Apply 

1 drop only of sealant, supplied with the repair

kit, to the piston valve threads. Place the small ball
(201*) on the valve. 

See Fig 24.  Hand tighten the

valve into the rod (224) just until the nut contacts the
rod. Place the flats of the displacement rod in a vise.

Fig 25

211

TORQUE NUT

AGAINST ROD TO

25 N.m (19 FT-LB)

224

0083

4

Torque the nut (211) against the rod (224) to 25 N.m
(19 ft–lb). Use two wrenches to maintain the align-
ment as mentioned in the

 NOTE.  See Fig 25.

5

Stack the male gland (208*), alternate the polyethyl-
ene and leather v–packings (213*, 207*) 

lips down

and stack the female gland (209*) one at a time into
the top of the cylinder. 

See Fig 27.

6

Loosely install the packing nut (216) and plug (205).

7

Place a new o–ring (202*) firmly in the cylinder
groove. 

See Fig 27.

8

Coat the piston rod and packings  with oil. Carefully
slide the assembly

 INT O THE T OP OF THE

SLEEVE.

And then slide the sleeve/piston rod assembly

 INTO

THE BOTTOM OF THE CYLINDER. This procedure
helps prevent damaging the packings during reas-
sembly. 

See Fig 26.

NOTE: The tapered end of the sleeve is the bottom of it.

Do not install it upside down. 

See Fig 26.

CYLINDER

Fig 26

PISTON

ASSEMBLY

SLEEVE

TAPERED END

0084

9

Assemble the intake valve. Use a new gasket (202*).
Screw the valve into the cylinder and tighten to 64
N.m (48 ft–lb). 

See Fig 27.

10 Screw down the cylinder locknut (112) until it is finger

tight at the bottom of the external cylinder threads.
See Fig 27.

11 Install the displacement pump on the sprayer . See

page 19.

Содержание 220-834

Страница 1: ...e removing parts Avoid accidental trig gering of gun by always setting safety latch when not spraying Never spray without a tip guard In case of accidental skin injection seek immediate Surgical Treat...

Страница 2: ...e tip is not installed Check dif fuser operation regularly Follow the PRESSURE RELIEF PROCEDURE be low then remove the spray tip Aim the gun into a metal pail hold ing the gun firmly to the pail Using...

Страница 3: ...rical resistance of your fluid hoses at least once a week If your hose does not have a tag on it which specifies the maximum electrical resistance con tact the hose supplier or manufacturer for the ma...

Страница 4: ...install the spray tip yet If you are supplying your own hoses and spray gun be sure the hoses are electrically conductive that the gun has a tip guard and that each part is rated for at least 192 bar...

Страница 5: ...ning section FIRE OR EXPLOSION HAZARD on page 3 of this manual and ground the sprayer as explained there WARNING 4 Plug in the sprayer Be sure the ON OFF switch is OFF See Fig 4 Plug the power supply...

Страница 6: ...by turning the pressure adjusting knob all the way counterclockwise See Fig 6 5 Disengage the gun safety latch See Fig 7 6 To prime the pump hold a metal part of the gun firmly against and aimed into...

Страница 7: ...t GUN SAFETY LATCH SHOWN IN SAFE OR EN GAGED POSITION Fig 7 7 TIP GUARD RETAINING NUT 0118 HANDLE SHOWN IN NORMAL SPRAYING POSITION ROTATE ARROW HANDLE 180 TO CLEAR Cleaning a Clogged Tip To reduce th...

Страница 8: ...pump pres sure control or hoses Fluid which is allowed to freeze or set up in the sprayer or other accessories can cause loss of pressure stalling or serious equipment damage Always eliminate water o...

Страница 9: ...rounded metal pail Put the suction tube in the pail 4 Remove the spray tip and tip guard if installed and clean separately 5 Turn the pressure adjusting knob all the way counter clockwise to the lowes...

Страница 10: ...he pattern de pends on the fan pattern of the tip you choose Do not try to increase coverage by increasing the fluid pressure Use the lowest pressure needed for good re sults This prolongs the life of...

Страница 11: ...ressure Pressure control frozen or damaged by overpressurization Try to thaw2 or replace pressure control Electric motor stops while spraying Power cord or extension cord unplugged or damaged or build...

Страница 12: ...e Paint runs or sags Spray tip to big or worn Change the spray tip Spitting from gun Air in fluid pump or hose Check for loose connections at pump intake and tighten Then prime the pump Spray tip is p...

Страница 13: ...aring and connecting rod link for wear or damage If either part needs replacing re place both When installing the rod and bearing coat the surfaces with SAE 10 non detergent motor oil 5 Clean and insp...

Страница 14: ...f from the top rear of the motor housing B Pull the drive housing C off the motor housing B 3 Remove the screws 55c from the front of the motor housing B Pull the motor housing off the motor 4 Clean a...

Страница 15: ...sconnect the green yellow motor lead from the grounding screw 302 the brown motor lead from the microswitch and the blue lead from the on off switch See Fig 18 5 Unscrew the connector 130 and 305 nuts...

Страница 16: ...ch 3 Reassemble in the reverse order To verify the wiring refer to Fig 3 page 5 CAPACITOR To reduce the risk of serious bodily injury including fluid injection splashing in the eyes injury from moving...

Страница 17: ...n the knurled part of the strain relief bushing 306 and unscrew it from the pressure control Slide the strain relief bushing up on the power cord to pro vide clearance and unscrew the conduit connecto...

Страница 18: ...18 NOTES...

Страница 19: ...om working loose due to vibration See Fig 22 If the pin works loose it or other parts could break off due to the force of the pumping action These parts could be projected through the air and result i...

Страница 20: ...EALANT TO THESE THREADS 201 222 211 0082 3 Apply 1 drop only of sealant supplied with the repair kit to the piston valve threads Place the small ball 201 on the valve See Fig 24 Hand tighten the valve...

Страница 21: ...4 N m 48 ft lb 219 Fig 27 212 POLY LIPS MUST FACE UP 213 POLY LIPS MUST FACE DOWN 210 224 206 LEATHER LIPS MUST FACE UP 203 LIPS OF U CUP SEAL MUST FACE DOWN 215 214 202 202 208 207 LEATHER LIPS MUST...

Страница 22: ...6 18 x 2 2 55e 105 510 LOCKWASHER spring 1 4 4 55f 100 644 CAPSCREW soc hd 1 4 20 x 3 4 4 58 222 584 DISPLACEMENT PUMP see parts on page 26 1 84 155 665 UNION straight adapter 3 8 npt m x 3 8 npsm f s...

Страница 23: ...ocated under this cover 102 200b 200a 14 94 34 33 130 1 55b 55c 23a 29 4 3 Ref 102 41 COVER 92 LABEL INSIDE COVER DANGER LABEL 129 0130 36 Model 220 834 Series D 18 53 54 55c 55b 55e 55f 37 27 23 123...

Страница 24: ...1 309 100 840 ELBOW street 1 4 npt 1 311 178 034 TAG WARNING 1 312 218 372 CONDUCTOR with terminal 1 313 215 861 CONDUCTOR with terminals 1 315 162 453 NIPPLE 1 4 npsm x 1 4 npt 1 317 107 436 TERMINA...

Страница 25: ...135 41 REF 40 306 305 308 309 315 REF 309 312 BLACK 318 319 320 325 TERMINAL STRIP MOUNTING HARDWARE GREEN YELLOW REF 17 23a 23c BROWN 313 REF 25 302 303 23a GREEN YELLOW 322 0087 0132 321 WHITE BROW...

Страница 26: ...e 1 210 176 750 GLAND male 1 211 176 751 NUT hex retaining 1 212 176 882 V PACKING polyethylene 3 213 176 997 V PACKING polyethylene 3 214 180 161 WASHER backup 1 215 180 073 GLAND female 1 216 176 75...

Страница 27: ...r sprayer The drawing below shows the best placement of these labels for good visibility Order the labels directly from your Graco distributor free of charge 0114 222 587 DISPLACEMENT PUMP REPAIR KIT...

Страница 28: ...structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for...

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