background image

4

307652

Service

Pressure Relief Procedure

WARNING

PRESSURIZED EQUIPMENT HAZARD

The system pressure must be manually relieved to
prevent the system from starting or spraying acci-
dentally. To reduce the risk of an injury from acci-
dental spray from the gun, splashing fluid, or
moving parts, follow the

Pressure Relief Proce-

dure

whenever you:

D

are instructed to relieve the pressure,

D

stop spraying,

D

check or service any of the system equipment,

D

or install or clean the spray nozzle.

1.

Shut off the air or hydraulic power supply to the
pump.

2.

Close the bleed-type master air valve (required in
air-powered systems).

3.

Hold a metal part of the gun firmly to the side of a
grounded metal pail, and trigger the gun to relieve
pressure.

4.

Open the drain valve (required in your system),
having a container ready to catch the drainage.

5.

Leave the drain valve open until you are ready to
spray again.

If you suspect that the spray nozzle or hose is com-
pletely clogged, or that pressure has not been fully
relieved after following the steps above, very slowly

loosen the nozzle retaining ring or hose end coupling
and relieve pressure gradually, then loosen completely.
Now clear the nozzle or hose.

Piston and Intake Valve Adjustment

See Fig. 1. The fluid piston and intake check valves
are factory-set for pumping medium viscosity fluids.
The ball stop pin (18) in the intake valve is in the
lowest set of holes. The piston ball travel is set at
0.204 in. (5.2 mm), measured from the end of the
adjustable plunger rod (38e) to the top of the ball (12).
This distance represents four complete turns of the rod
(38e) from the top of the ball.

1.

If you are pumping heavy viscosity fluid and
erratic pump operation develops,

disassemble

the pump as explained on page 5.

To increase

the ball travel in the intake valve,

move the pin (18)

to the center or upper set of holes.

To increase the

ball travel in the piston valve,

place the piston in a

vise, loosen the upper cap (38d) to relieve tension
on the plunger rod (38e), and turn the plunger rod
counterclockwise two complete turns beyond its
factory-set position, or enough to set the total ball
travel to 0.306 in. (7.8 mm).

2.

If you are pumping lighter viscosity fluid and
surging develops,

disassemble the pump as

explained on page 5.

To decrease the ball travel

in the intake valve,

place the pin (18) in the lowest

set of holes.

To decrease the ball travel in the

piston valve,

place the piston in a vise, loosen the

upper cap (38d) to relieve tension on the plunger
rod (38e), and turn the plunger rod clockwise two
complete turns beyond its factory-set position, or
enough to set the total ball travel to 0.102 in. (2.6
mm).

Piston Valve

Ball Travel

Intake Valve

Ball Travel

Fig. 1

06081

38d

38e

18

21

22

12

Содержание 218746

Страница 1: ...rking pressure is determined by the motor to which this displacement pump is connected Part No 218746 Series E Stainless Steel UHMWPE and Leather Packed Pump Part No 237199 Series A Stainless Steel PT...

Страница 2: ...ot alter or modify this equipment D Check equipment daily Repair or replace worn or damaged parts immediately D Do not exceed the maximum working pressure of the lowest rated system component Refer to...

Страница 3: ...lames or pilot lights in the spray area D Do not smoke in the spray area D Do not turn on or off any light switch in the spray area while operating or if fumes are present D Do not operate a gasoline...

Страница 4: ...intake check valves are factory set for pumping medium viscosity fluids The ball stop pin 18 in the intake valve is in the lowest set of holes The piston ball travel is set at 0 204 in 5 2 mm measured...

Страница 5: ...carefully as it can be easily damaged 5 Clean all parts of the intake valve and inspect carefully for wear or damage Inspect the seat C of the retainer and seat assembly 22 but do not attempt to remo...

Страница 6: ...4 ft lb 27 33 N m Models 237140 and 237141 Apply thread lubricant and torque to 200 225 in lb 22 25 N m 1 3 4 2 Apply thread sealant 2 6 7 9 7 38d 38b 38c 38a 38a 38b 38f 38e 12 22 18 19 or 20 21 31 5...

Страница 7: ...tall the v packings one at a time with the lips facing down 4 Install the gasket 7 in the outlet housing 6 Loosely install the packing nut wet cup 2 Insert the displacement rod assembly in the bottom...

Страница 8: ...e valve housing 9 Place the intake valve ball 21 on the seat of the retainer and seat assembly 22 Install the ball stop pin 18 in the same set of holes from which it was removed To readjust ball trave...

Страница 9: ...1 23 180944 SEAT piston valve 1 24 180791 GASKET piston cellulose fiber 2 28 236433 UNION adapter straight 1 npt m x 1 npsm f swivel 1 31 103961 BOLT hex hd 3 8 16 unc 2a x 9 229 mm long 4 32 103975...

Страница 10: ...valve 1 23 180944 SEAT piston valve 1 24 180791 GASKET piston cellulose fiber 2 28 236433 UNION adapter straight 1 npt m x 1 npsm f swivel 1 31 103961 BOLT hex hd 3 8 16 unc 2a x 9 229 mm long 4 32 1...

Страница 11: ...44 SEAT piston valve 1 24 180934 SPREADER cup stainless steel 2 28 236433 UNION adapter straight 1 npt m x 1 npsm f swivel 1 31 103961 BOLT hex hd 3 8 16 unc 2a x 9 229 mm long 4 32 103975 LOCKWASHER...

Страница 12: ...T piston valve 1 24 180791 GASKET piston cellulose fiber 2 28 236433 UNION adapter straight 1 npt m x 1 npsm f swivel 1 31 103961 BOLT hex hd 3 8 16 unc 2a x 9 229 mm long 4 32 103975 LOCKWASHER 3 8 1...

Страница 13: ...963 GASKET cylinder nylon see item 7 on page 9 for location 2 180792 PACKING cup piston UHMWPE 2 185917 GASKET piston cellulose fiber 2 4 Apply thread sealant and torque to 350 370 in lb 40 42 N m Pis...

Страница 14: ...14 307652 Notes...

Страница 15: ...igh Molecular Weight Polyethylene Model 237141 Ductile Iron Carbon Steel Stainless Steel Cadmium Zinc and Nickel Plating Nitralloy fluoroelastomer Cellulose Fiber Leather PTFE Model 237199 Stainless S...

Страница 16: ...rofits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale...

Отзывы: