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307652

5

Service

Before you start:

1.

Have all necessary repair parts on hand. Recom-
mended spare parts are marked in the parts list
with a check mark, for example (12

n

).

2.

Packing Repair Kits are available for some pumps.
See the parts list for your pump to order the cor-
rect kit. Use all the new parts in the kit for the best
results. Kit parts are indicated in the parts list with
an asterisk, for example (7*).

3.

Always replace the glands when replacing the
packings, whether or not you use a repair kit.

4.

Use a compatible solvent to clean parts. Inspect
for wear or damage and replace parts as needed.

5.

Use light, waterproof grease wherever lubrication
is recommended.

6.

An adjustable pin spanner wrench with a 3.25 inch
capacity and 1/4 inch pin will be necessary for
performing step 9 under

Disassembly

and step 11

under

Reassembly.

Disassembly

(See Fig. 2)

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the

Pressure Relief Procedure

on page 4.

1.

Flush the pump, if possible.

Relieve the pressure.

2.

Disconnect the air and fluid lines. Remove the
pump from its mounting and clamp it in a vise.
Disconnect the displacement pump from the motor
as explained in your separate pump manual.

3.

Loosen the packing nut/wet-cup (2). Unscrew and
remove the four tie bolts (31) and lockwashers
(32). Pull the intake valve housing (19 and/or 20)
off the pump.

4.

Remove and inspect the intake valve gasket (7).
Unscrew the retainer and seat assembly (22) from
the intake valve housing (20). Remove the ball
stop pin (18), noting which holes it is in. Remove
the intake valve ball (21).

Handle the ball carefully

as it can be easily damaged

.

5.

Clean all parts of the intake valve and inspect
carefully for wear or damage. Inspect the seat (C)
of the retainer and seat assembly (22), but do not
attempt to remove it. If the seat is worn or dam-
aged, replace the entire retainer and seat assem-
bly.

6.

Pull the pump cylinder (9) straight off the outlet
housing (6), being careful not to tilt it until it is clear
of the displacement rod (38c) and piston assembly
(B).

7.

Inspect the polished inner surface of the cylinder
(9) for scoring, wear or damage by running a finger
over the surface or holding the part up to a light at
an angle. Replace if necessary.

8.

Remove the three screws (17) and washers (16),
and disassemble the piston.

Be very careful when

handling the ball (12) and seat (23) as they can be
very easily damaged.

Clean all parts and inspect

carefully for wear or damage.

9.

Unscrew the packing nut/wet-cup (2) from the
outlet housing (6). Pull the displacement rod (38c)
down out of the outlet housing. Remove and
inspect the outlet housing gasket (7).

10. Push the throat packings and glands (A) out of the

outlet housing (6). Clean the outlet housing and
throat packings, and inspect for wear or damage.

11. Inspect the polished outer surface of the displace-

ment rod (38c) for scoring, wear or damage by
running a finger over the surface or holding the
part up to a light at an angle. Replace if necessary.

12.

Do not disassemble the displacement rod
assembly unless necessary.

Before disassem-

bling, carefully measure how far the adjustable
plunger rod (38e) protrudes from the lower cap
(38f). This determines the amount of piston ball
(12) travel. Screw the plunger rod (38e) out of the
displacement rod assembly, and inspect the o-
rings (38a) in place. Disassemble the upper and
lower caps (38d, 38f) from the displacement rod
(38c). Inspect the o-rings (38b) in place.

Содержание 218746

Страница 1: ...rking pressure is determined by the motor to which this displacement pump is connected Part No 218746 Series E Stainless Steel UHMWPE and Leather Packed Pump Part No 237199 Series A Stainless Steel PT...

Страница 2: ...ot alter or modify this equipment D Check equipment daily Repair or replace worn or damaged parts immediately D Do not exceed the maximum working pressure of the lowest rated system component Refer to...

Страница 3: ...lames or pilot lights in the spray area D Do not smoke in the spray area D Do not turn on or off any light switch in the spray area while operating or if fumes are present D Do not operate a gasoline...

Страница 4: ...intake check valves are factory set for pumping medium viscosity fluids The ball stop pin 18 in the intake valve is in the lowest set of holes The piston ball travel is set at 0 204 in 5 2 mm measured...

Страница 5: ...carefully as it can be easily damaged 5 Clean all parts of the intake valve and inspect carefully for wear or damage Inspect the seat C of the retainer and seat assembly 22 but do not attempt to remo...

Страница 6: ...4 ft lb 27 33 N m Models 237140 and 237141 Apply thread lubricant and torque to 200 225 in lb 22 25 N m 1 3 4 2 Apply thread sealant 2 6 7 9 7 38d 38b 38c 38a 38a 38b 38f 38e 12 22 18 19 or 20 21 31 5...

Страница 7: ...tall the v packings one at a time with the lips facing down 4 Install the gasket 7 in the outlet housing 6 Loosely install the packing nut wet cup 2 Insert the displacement rod assembly in the bottom...

Страница 8: ...e valve housing 9 Place the intake valve ball 21 on the seat of the retainer and seat assembly 22 Install the ball stop pin 18 in the same set of holes from which it was removed To readjust ball trave...

Страница 9: ...1 23 180944 SEAT piston valve 1 24 180791 GASKET piston cellulose fiber 2 28 236433 UNION adapter straight 1 npt m x 1 npsm f swivel 1 31 103961 BOLT hex hd 3 8 16 unc 2a x 9 229 mm long 4 32 103975...

Страница 10: ...valve 1 23 180944 SEAT piston valve 1 24 180791 GASKET piston cellulose fiber 2 28 236433 UNION adapter straight 1 npt m x 1 npsm f swivel 1 31 103961 BOLT hex hd 3 8 16 unc 2a x 9 229 mm long 4 32 1...

Страница 11: ...44 SEAT piston valve 1 24 180934 SPREADER cup stainless steel 2 28 236433 UNION adapter straight 1 npt m x 1 npsm f swivel 1 31 103961 BOLT hex hd 3 8 16 unc 2a x 9 229 mm long 4 32 103975 LOCKWASHER...

Страница 12: ...T piston valve 1 24 180791 GASKET piston cellulose fiber 2 28 236433 UNION adapter straight 1 npt m x 1 npsm f swivel 1 31 103961 BOLT hex hd 3 8 16 unc 2a x 9 229 mm long 4 32 103975 LOCKWASHER 3 8 1...

Страница 13: ...963 GASKET cylinder nylon see item 7 on page 9 for location 2 180792 PACKING cup piston UHMWPE 2 185917 GASKET piston cellulose fiber 2 4 Apply thread sealant and torque to 350 370 in lb 40 42 N m Pis...

Страница 14: ...14 307652 Notes...

Страница 15: ...igh Molecular Weight Polyethylene Model 237141 Ductile Iron Carbon Steel Stainless Steel Cadmium Zinc and Nickel Plating Nitralloy fluoroelastomer Cellulose Fiber Leather PTFE Model 237199 Stainless S...

Страница 16: ...rofits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale...

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