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Step
9: Quilting Pole to End Assembly

Parts Needed: 4 - Assembled Poles

8 - Nylon Washers
3 - Cog Wheels
3 - Cog Stops
1 - Wooden 4

th

 Pole Wheel

3 - 35 mm Connector Bolts (shorter)

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TIP: Observe the direction of the Cog Wheels
teeth as illustrated and follow while
assembling the quilting poles to the Ends.  

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***IMPORTANT: Before completing the
next step, keep in mind that the connector
bolt should be about 1/4" too long.  THE
BOLT SHOULD NOT BE TIGHTENED
WITH ANY TOOL.  TO AVOID
DAMAGE, TIGHTEN THIS BOLT WITH
YOUR FINGERS ONLY.

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Install the three cog stops as illustrated using the 35 mm connector bolts into the metal inserts of the
Right Pole Mount End.

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Slip a Cog Wheel onto the end of one “D” Pole.  Slip a nylon washer onto each end of the pole assembly. 
Position the end of the pole that 

does not have the Cog Wheel on it

 into the LEFT FRONT HOLE in the

Left Pole Mounting End (just inside the lamp holder).  (NOTE: There are three hole options giving you
slight height adjustment.  Be sure to place each end in the same level hole). 

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As you position the Cog Wheel end of the pole into the Right Pole Mounting End, pull the Quick Release
Hook back, then release it into the hole.  Test the cog stop to make sure it fits snug into the teeth of the
wheel.  If it does not, slip the wheel off and flip it around so the teeth go the other direction.

*TIP–With the first pole in place, it may be necessary to adjust the width of the frame with the slots in the braces
so that the pole will roll freely but will not will not move more than 1/16" from side to side.

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Complete the above steps for the two other poles  with Cog Wheels.  Remember, the wheel rotation will
be opposite from the wheel on the front pole.

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Finally, put the lower pole (“4

th

 Pole”) in place, left side first.  The right side goes into round disc already

in place on the frame.  (This pole does not have a cog wheel.  This is to avoid the possibility of batting
tear-out of a cog wheel was not released by mistake.

Step 10:  Final Frame Adjustments

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After all the poles are in place, adjust the Upper Brace so that all the poles will roll freely but will
not move from side to side.

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Tighten the 5/16" hex-head bolts that are in the slots on the Upper Brace.

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Adjust the Lower Brace so that the tilt action will move smoothly and easily.

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Tighten the 5/16" hex-head bolts that are in the slots on the Lower Brace.

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Double-check the Brace to Stand Assembly, making sure all connections are completely tightened. 

Содержание Z44 New Millennium

Страница 1: ...Section Assembly 4 Step 6 Brace Assembly 5 Step 7 Brace to Stand Assembly 7 Step 8 Quilting Pole Assembly 8 Step 9 Quilting Pole to End Assembly 10 Step 10 Final Frame Adjustments 10 Use of Accessories 11 Tilting your Z44TM New Millennium 12 Folding and Storing your Z44TM New Millennium 13 Quilting Instructions and Tips Preparing the Fabric Layers For Installation 14 Fabric Installation 14 Making ...

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Страница 4: ...ce Z44TM New Millennium Quilting Frame which may be shown to be defective This Lifetime Warranty does not cover parts damaged through misuse improper storage improper assembly loss natural events and willful or accidental destruction Defective parts may be returned only with a valid RMA which may be obtained by calling GraceWood Inc at 801 485 6688 Warranty registration card must be returned withi...

Страница 5: ...e to Diagonal Stands Parts Needed Right and Left Diagonal Stands 6 5 16 x2 Carriage Bolts longer 6 Jamb Nuts 6 1 4 Smaller Flat Washers 8 Plastic Rollers Note direction carriage bolt goes through the part Tighten jamb nuts on carriage bolts to pull the square part of the bolts into the wood until they are seated into the wood parts Slide two plastic rollers onto both top Carriage Bolts and one Pla...

Страница 6: ... 2 5 16 x 1 3 4 Carriage Bolts shorter 2 1 4 Smaller Flat Washers 2 Jamb Nuts 2 Plastic Rollers Note direction carriage bolt goes through the part Tighten nuts on carriage bolt to pull the square part of the bolt into the wood until the bolt is seated into the wood part Slide the plastic rollers onto the bolts as pictured These will rest on the bolt loose and be held in place by the Diagonal Stand...

Страница 7: ... are already installed on the Pivot S e c t i o n s a n d the Diagonal Stands through the holes as shown on the pictures The carriage bolt at the top of the Diagonal Stand goes into the long slot of the Pivot Section and receives a 5 16 flat washer and nylon lock nut The carriage bolt at the bottom of the Pivot Section goes into the slot in the Diagonal Stand and receives a large fender washer and...

Страница 8: ...s 2 Nylon Lock Nuts Before beginning be sure the Plastic Rollers are in place on the carriage bolts as directed in Steps 2 and 3 The carriage bolt in the Pivot Section goes into the Rachet Slot of the Pole Mounting End The Pole Mounting End s carriage bolt fits into the horizontal slot next to the L or R in the Pivot Section With the End pieces fastened place a large fender washer onto both carria...

Страница 9: ... When tightening the nylon lock nuts leave them loose enough to spin the washer and slide the joint Step 6 Brace Assembly ...

Страница 10: ...evious page Follow the line up of holes as indicated in the pictures according to the size of the frame that you are assembling Notice the position of the inserted metal T Nuts Be sure they are facing outside Put the 5 16 washer on the 5 16 x 1 bolt and start it through the slot first continuing through the round hole into the inserted metal T nut By hand begin to tighten all the bolts onto the th...

Страница 11: ...cated on the inside of the Diagonal Stand Place a Connector Bolt through the hole of the Diagonal Stand from the outside and into the keyed end of the brace Place a rectangle nut in the brace slot so that the threaded hole lines up with the bolt Thread the bolt through the rectangle nut and completely tighten using the alan wrench Continue this procedure until all four bolts are holding the Lower ...

Страница 12: ...to the ends of the Quick Release Hooks This is done by slipping the springs over the knob as pictured Place the Quick Release Hook assembly into the slots that are cut into the end of each D Pole Next place a plastic Pole Cap onto the end of each D Pole The slotted side of the Pole Cap goes in the inside Connecting Pole to Pole Look at the rails needed to make the size you have selected Align the ...

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Страница 14: ...ase Hook back then release it into the hole Test the cog stop to make sure it fits snug into the teeth of the wheel If it does not slip the wheel off and flip it around so the teeth go the other direction TIP With the first pole in place it may be necessary to adjust the width of the frame with the slots in the braces so that the pole will roll freely but will not will not move more than 1 16 from...

Страница 15: ...uts on the outside Diagonal Stands one on each side STEP 2 Lift the pole assembly up and allow it to slide down STEP 3 The pole assembly will drop down until it rest diagonal against the stand see right STEP 4 Re tighten the two wing nuts loosened in Step 1 STEP 5 Loosen the wing nuts on the Base Legs one on each side STEP 6 Lift the frame by the brace until the Base Legs drop in the slot STEP 7 G...

Страница 16: ... For Queen and King size we recommend adjusting tilt one side at a time STEP 3 Slide Pole Assembly forward again until the bolts on both ends rest completely seated between teeth in tilt arch STEP 4 Re tighten the wing nuts on the Pivot Section NOTE IF THE FRAME PARTS DO NOT MOVE AT THE JOINTS SMOOTHLY CHECK THE NYLON LOCK NUTS AND MAKE SURE THEY ARE NOT OVER TIGHTENED ALSO CHECK TO MAKE SURE THE ...

Страница 17: ...round the back side of the front and middle poles The bar with the cloth sleeve should rest on top of the two poles with the sleeve facing toward the work area There are four tightness settings available The best one will depend on the angle of your poles as they rotate around Example If you are clamping down on the corner of the front pole you will need to clamp down in a less tight setting To te...

Страница 18: ...ece of fabric and are pieced together using two fabric pieces with a seam down the middle or three fabric pieces with two seams having been sewn You can also sew your back fabrics together using crosswise piecing Front Pole Backing fabric 1 Mark the center of Backing fabric with a pin or a pencil mark 2 Tack the center mark to the center of the front pole The Backing fabric is put on with the wron...

Страница 19: ...ilt top 3 QUILT TOP 1 Tack the center of the quilt top onto the center of the front pole 2 Smooth out the quilt top from the center to each corner DO NOT STRETCH 3 Tack the quilt top along the straight edge of the pole over the backing and the batting layers 4 Drape the quilt top over the middle pole and let it hang between the middle and rear poles 5 Tack the center of the quilt top edge to the r...

Страница 20: ...out half way through the slant or cut end OR After you know the frame size you want make a cloth leader for that size as shown below and add about 7 to its length This will give you the extra material you need to make a header that the pole can slide into This will eliminate the need for tacking the leader or having separate leader pieces Step 1 Cut the fabric as shown in illustration above Step 2...

Страница 21: ... have a concave edge Solution The fabric was stretched along the pole Take the fabric off and let it relax until it is not misshapen and then re install without stretching it along this edge Problem Quilt backing is much longer than quilt top after quilting Solution Monitor tension of backing and quilt top Mark on edges of fabrics every six inches on backing and quilt top and as you roll you will ...

Страница 22: ...he tack should hold the fabric Use a tack hammer to seat the tacks if your hand is not strong enough Problem Poles squeak as they roll or they do not roll freely Solution The frame is not square Square it up with the floor using a carpenter s square or an uncut piece of poster board or a picture frame If the quilting frame still squeaks after making sure that the frame is in good square alignment ...

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