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ROUTINE MAINTENANCE

 

 

We recommend  that the GSWH-1 water  heater be inspected  regularly by the user and at least 
once a year by a qualified service technician. 
Before an inspection  make  sure that  the LP Gas and Water supply are connected and turned on. 
A routine inspection  must  include the following items: 

 

1. 

Inspect the integrity of the sealing (caulking or tape) between the side wall and the door 

of the water heater and make sure that the unit is solidly mounted to the vehicle. 

2. 

Verify that the air inlet openings (louvers) are completely  open and clear of any debris 

including  mud, leaves, twigs,  insects  etc. Remove all obstructions  to allow full  air flow. 

3. 

Inspect the Exhaust tube and make sure that it is also unobstructed  and that the Exhaust 

screen is clean. 

4. 

Open the cover and verify that no debris or extraneous combustible materials are present 

anywhere (especially in the area of the burner and the gas controls); remove any item 
present and wipe clean the bottom of the housing. 

5. 

Inspect the interior surface of the housing for any cracks or corroded areas that could 
allow penetration of gases into the interior of the vehicle. Check especially around the 
Hot Water, Cold Water, Gas and electrical connections. 

6. 

Check that all wire connections are firmly in place and there are no signs of chafing or 

cracks on the wire insulation. Note that the spark ignition cable between the Circuit 
Board and the igniter is securely in place and not shorted to any metal component. 

7. 

At least once a year activate  the Relief Valve by lifting  the lever on top of the valve. 

MAKE  SURE THAT THE WATER HEATER HAS NOT BEEN ON RECENTLY AND THE 
HOT WATER OUTLET IS COLD.

 

8. 

Turn on the power to the water heater and open a hot water faucet to inspect the flame 

of the burner. The flame should be of the normal bluish appearance that indicates proper 
combustion.  This can be accomplished by observing the flames through  the sight hole 
and looking  at the burner  under  the edge of the heat exchanger  (See Figure 9.). 

 
 

 
 
 

 
 

 

 

Flame 
Sight 
Hole

 

 

 

 

Figure 9

 

Flame at top 
of burner

 

Содержание GSWH-1

Страница 1: ...ed solely for use by trained personnel who perform service or repairs on the Model GSWH 1 Water Heater on behalf of a Girard Products LLC Authorized Service Center CSA Approved Girard Products LLC 136...

Страница 2: ...Equipment 6 5 Removing Controls Housing 7 6 Schematics and Diagrams a Ladder Diagram 8 b Wiring Diagram 9 7 Circuit Board Operation 10 8 Exploded View 12 9 Troubleshooting Guide 12 10 Circuit Board Tr...

Страница 3: ...ht of the Controls Housing Figure 1 Specifications The main performance specifications of the Model GSWH 1 are BTU HR 27 000 34 000 Fuel Propane LP Gas Inlet Pressure 10 5 WCI Min to 14 WCI Max Manifo...

Страница 4: ...properly installed in a Recreation Vehicle the Girard Tankless Water Heater is connected to The RV s cold water system with its water input from a pressurized 45 psi source such as a shore connection...

Страница 5: ...decrease the flow which results in hotter water to obtain the temperature desired Note although the Girard tankless water heater is instantaneous the water in the system pipes must be purged before th...

Страница 6: ...ls and or equipment are needed to service the Girard Tankless Water Heater The following equipment is commonly used for service and is readily available Be sure that all instruments are regularly cali...

Страница 7: ...owing equipment is commonly used for service and is readily available Be sure that all instruments are regularly calibrated To gain easy access to the serviceable components of the Water Heater you mu...

Страница 8: ...ing careful not to damage the tube Set aside for re assembly 5 Lean the Controls Housing to the right to slip it out of the wing nut s post and lift it to clear the bottom posts 6 Remove the assembly...

Страница 9: ...functional understanding of the electrical components and of the Circuit Board control functions Wiring Diagram Cold Hot Heat Exchanger GasValve 12VDC Red 12VDC Ground Black Ground Green Gas Valve Br...

Страница 10: ...rcuit Board indicating that there is sufficient air flow for combustion The circuit is now complete Try For Ignition TFI The Circuit Board is now ready to try for ignition and applies power to the gas...

Страница 11: ...the control will make two more attempts to relight and then go into lockout See Try for Ignition page 10 If flame is established Combustion Airflow Problems If the airflow signal is lost or the ECO o...

Страница 12: ...urner Auto Lo Thermostat Gas Control Valve Anti Freeze Thermostat Burner Manifold Power Switch Control Panel Housing Door Flange Door Figure 7 EXPLODED VIEW OF MODEL GSWH 1 AND MAJOR COMPONENTS IDENTI...

Страница 13: ...CO d Check Wiring to Board e Defective or Stuck Flow Switch Tap with Wrench If Problem not Solved Replace Flow Switch f Bad circuit board CONFIRM with Approved Board Tester such as Fenwal part 05 0802...

Страница 14: ...ester such as Fenwal part 05 080224 009 Replace 2 No Spark and No Gas Blower Operating a Low voltage Correct Power Supply Minimum 10 5 VDC b Check for Flow of Water c Check Relay d Check ECO e Check f...

Страница 15: ...lete Ignition of Burner Blades through Sight Hole Remove any Obstructions f Partially Obstructed Burner Manifold Clean Burner Orifices Replace if Necessary g Dirty Connector on Circuit Board Clean Edg...

Страница 16: ...ols remove any item present and wipe clean the bottom of the housing 5 Inspect the interior surface of the housing for any cracks or corroded areas that could allow penetration of gases into the inter...

Страница 17: ...ning water RV Anti freeze Method Follow the recommendations of the Recreation Vehicle manufacturer and fill the system with a non toxic anti freeze Make sure that the antifreeze flows from each tap to...

Страница 18: ...Switch 40 24 Cold Water Inlet Manifold Assembly 30 18 ECO 10 6 Sail Switch 20 12 Relay 30 18 Power On Off Switch 10 6 Mode Switch Hi Low Burner 10 6 Diagnostic LED 10 6 Winter Use Control Unit 30 18...

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