GORMAN-RUPP 02F1?GR Скачать руководство пользователя

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OM-01155-04

December 5, 1991

Rev. F 1-05-07

ABEGQ

THE GORMAN-RUPP COMPANY

MANSFIELD, OHIO

www.grpumps.com

GORMAN-RUPP OF CANADA LIMITED

ST. THOMAS, ONTARIO, CANADA

Printed in U.S.A.

INSTALLATION, OPERATION,

AND MAINTENANCE MANUAL

WITH PARTS LIST

0 SERIES PUMP

MODEL

02F1−GR

Содержание 02F1?GR

Страница 1: ...ORMAN RUPP COMPANY D MANSFIELD OHIO www grpumps com GORMAN RUPP OF CANADA LIMITED D ST THOMAS ONTARIO CANADA Printed in U S A eCopyright by the Gorman Rupp Company INSTALLATION OPERATION AND MAINTENAN...

Страница 2: ...rial number and e mail address required RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below Your Gorman Rupp distributor needs this in...

Страница 3: ...cal System Installation PAGE B 4 Piping PAGE B 5 Sealing PAGE B 6 Valves PAGE B 6 Siphoning PAGE B 7 Eductors PAGE B 7 OPERATION SECTION C PAGE C 1 PRIMING PAGE C 1 GROUNDING PAGE C 1 STARTING PAGE C...

Страница 4: ...l Removal and Disassembly PAGE E 7 Pump Disassembly PAGE E 8 PUMP AND SEAL REASSEMBLY PAGE E 8 Pump Reassembly PAGE E 8 Seal Reassembly and Installation PAGE E 8 Impeller Installation PAGE E 7 Impelle...

Страница 5: ...related equipment must be installed and operated ac cording to all national local and industry stan dards If there are any questions regarding the pump or its application which are not covered in thi...

Страница 6: ...and discharge valves 6 Vent the pump slowly and cau tiously 7 Drain the pump This pump is designed for vehicular mounting in petroleum service Do not attempt to pump corrosive materials which may dama...

Страница 7: ...and cau tiously 6 Refer to instructions in this manual before restarting the pump After the vehicle is positioned for pump maintenance block the wheels and set the emergency brake before attempting t...

Страница 8: ...re supplied to the pump is critical to performance and safety be sure to limit the in coming pressure to 50 of the maximum permissi ble operating pressure as shown on the pump per formance curve see S...

Страница 9: ...life These must be inspected or replaced to ensure maximum pump serv ice If the maximum shelf life has been exceeded or if anything appears to be abnormal contact your Gorman Rupp distributor or the f...

Страница 10: ...echanical operation Be fore checking alignment make sure that the gear box mounting bolts are tight When connecting the universal joint drive shaft as sembly to a PTO unit install support and align th...

Страница 11: ...nd Alignment of Universal Assembly SUCTION AND DISCHARGE PIPING Typical System Installation Tank filling and dispensing operations require a system utilizing flow directing FDF valves educ tors relate...

Страница 12: ...he liq uid being pumped If hose is used in suction lines it must be the rigid wall reinforced type to prevent collapse under suction Using piping couplings in suction lines is not recommended A suctio...

Страница 13: ...ing head and capacity especially when operating with a high suction lift all connections in the suction line should be sealed with pipe dope to ensure an air tight seal Follow the sealant manufacturer...

Страница 14: ...ning action causing damage to the pump could result Eductors An eductor may be used in conjunction with an FDF valve to increase dispensing rates and im prove efficiency An educator may also be used t...

Страница 15: ...the seal assembly Add liquid to the pump casing when 1 The pump is being put into service for the first time 2 The pump has not been used for a consider able length of time 3 The liquid in the pump ca...

Страница 16: ...erature for this pump is 160_ F 71_C Do not apply it at a higher operating temperature Overheating can occur if operated with the valves in the suction or discharge lines closed Operating against clos...

Страница 17: ...alves slowly On engine driven pumps reduce the throttle speed slowly and allow the engine to idle briefly be fore stopping If the application involves a high discharge head gradually close the dischar...

Страница 18: ...proper level or sump too small Check installation and correct submergence as needed Not enough liquid in casing Add liquid to casing See PRIMING Pump speed too slow Check power source output con sult...

Страница 19: ...f lubricant Pump speed too slow Check power source output consult power source operation manual BEARINGS RUN TOO HOT Bearing temperature is high but within limits Check bearing temperature regu larly...

Страница 20: ...y the same duty cycle the part can be checked and replaced before failure occurs reducing unscheduled down time For new applications a first inspection of wearing parts at 250 hours will give insight...

Страница 21: ...ity at sea level with minimum suc tion lift Since pump installations are seldom identi cal your performance may be difference due to such factors as viscosity specific gravity elevation temperature an...

Страница 22: ...0 SERIES OM 01155 MAINTENANCE REPAIR PAGE E 2 SECTION DRAWING PARTSPAGE Figure 1 Pump Model 02F1 GR...

Страница 23: ...0604 15991 3 8 LOCK WASHER J06 15991 3 9 GEAR BOX ASSEMBLY 44161 020 1 10 PIPE PLUG P06 15079 1 11 STUD C0606 15991 8 12 HEX NUT D06 15991 8 13 SEAL GUARD 31143 056 14090 1 14 NAME PLATE 38818 020 139...

Страница 24: ...0 SERIES OM 01155 MAINTENANCE REPAIR PAGE E 4 Figure 2 44161 020 Gear Box Assembly...

Страница 25: ...03 15991 6 11 LOCK WASHER J05 15991 6 12 BALL BEARING 23275 206 1 13 BEARING COVER 8097 10010 1 14 BALL BEARING S1120 1 15 SLINGER RING 31131 063 19330 1 16 KEY N0305 15990 1 17 DRIVE SHAFT 8095 15010...

Страница 26: ...ove the key or take other pre cautions to ensure that the pump will remain inoperative 3 Allow the pump to completely cool if overheated 4 Check the temperature before opening any covers plates or plu...

Страница 27: ...and assembled pump parts from the gearbox Be careful not to damage the outboard pinion shaft bearing 12 Figure 2 while driving the shaft out Once the assemblies have been separated secure the shaft ge...

Страница 28: ...REASSEMBLY Pump Reassembly Figure 1 Clean the pump casing 1 shaft and all compo nent parts with a soft cloth soaked in fresh cleaning solvent Most cleaning solvents are toxic and flammable Use them on...

Страница 29: ...mponents are worn replace the com plete seal never mix old and new seal parts If a replacement seal is being used remove it from the container and inspect the precision finished faces to ensure that t...

Страница 30: ...will result Use the impeller wrench or similar tool to screw the impeller onto the shaft After the impeller is tight on the shaft remove the gear jam tool Turn the shaft to ensure that the impeller r...

Страница 31: ...ove the key 29 from the drive shaft The inboard bearing 28 will remain in the gearbox housing Inspect the bearing in place as described in the following paragraphs and if replacement is required pull...

Страница 32: ...gs from cool ing and sticking on the shaft Use caution when handling hot bear ings to prevent burns After the bearings have been installed and allowed to cool check to ensure that they have not moved...

Страница 33: ...or hit against the outer race balls or ball cage Press only on the inner race Apply a light coating of oil to the lip of the oil seal 18 and press it into the bearing cover with the lip positioned as...

Страница 34: ...top off with ap proximately 20 ounces 591 ml of premium quali ty multi purpose extreme pressure gear lubricant with an SAE rating per the ambient temperatures shown below or until lubricant runs out...

Страница 35: ...rpumps com warranty or call U S 419 755 1280 International 1 419 755 1352 For Canadian Warranty Information Please Visit www grcanada com warranty or call 519 631 2870 THE GORMAN RUPP COMPANY D MANSFI...

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