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0 SERIES

OM−01155

MAINTENANCE & REPAIR

PAGE E − 10

ing face, and press the stationary seat into the
pump casing until fully seated. A push tube cut
from a length of plastic pipe would aid this installa-
tion. The O.D. of the tube should be approximately
the same as the O.D. of the seal spring. 

Be careful

not to damage the seal face. After installation, wipe
the seal face in a concentric pattern with a clean,
lint-free cloth to remove any fingerprints.

NOTE

It is recommended that a tapered sleeve be in-
stalled over the threads of the impeller shaft to ease
installation of the rotating seal elements.

Subassemble the rotating element into the retainer
and bellows. Slide this subassembly onto the
shaft, and use the push tube to press against the
shoulder of the seal retainer until the seal faces
contact.

Install the seal spring. Make sure that all compo-
nents of the seal are seated squarely.

Impeller And Wear Ring Installation

(Figure 1)

Inspect the impeller (2), wear ring (5) and seal
guard (46), and replace them if cracked or badly
worn. If the wear ring and seal guard were re-
moved, press the replacement parts onto the im-
peller until they are fully seated.

The seal guard 

must

 seat squarely on the

impeller or binding and/or excessive wear
will result.

Use the impeller wrench or similar tool to screw the
impeller onto the shaft. After the impeller is tight on
the shaft, remove the gear jam tool. Turn the shaft
to ensure that the impeller rotates freely.

NOTE

Do not install the pipe plug in the gearbox until the
gearbox is properly lubricated as described in 

LU-

BRICATION

.

Replace the cover plate gasket (50), and secure
the cover plate to the pump casing with the nuts
(45).

Securing Pump and Gearbox to Vehicle

The pump assembly can be seriously
damaged if the cables or chains used to lift
and move the unit are improperly wrapped
around the pump.

Due to the confined mounting location,
specialized equipment such as a transmis-
sion jack with custom brackets should be
used to lift and position the pump and
gearbox

Secure the pump casing and gearbox to the ve-
hicle frame with the previously removed hardware.
Install the P.T.O. coupling and secure it to the ve-
hicle universal shaft. Check shaft alignment as de-
scribed in 

INSTALLATION

, Section B.

Install the suction and discharge piping and open
all valves.

Final Pump Assembly

Be sure

 the pump and gearbox are securely

mounted.

Open any valves in the suction and discharge
lines. Make certain that all piping connections are
tight, properly supported and secure.

Be sure

 the pump, gearbox and power source

have been properly lubricated, see 

LUBRICA-

TION

.

Refer to 

OPERATION

, Section C, before putting

the pump back into service.

Содержание 02F1?GR

Страница 1: ...ORMAN RUPP COMPANY D MANSFIELD OHIO www grpumps com GORMAN RUPP OF CANADA LIMITED D ST THOMAS ONTARIO CANADA Printed in U S A eCopyright by the Gorman Rupp Company INSTALLATION OPERATION AND MAINTENAN...

Страница 2: ...rial number and e mail address required RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below Your Gorman Rupp distributor needs this in...

Страница 3: ...cal System Installation PAGE B 4 Piping PAGE B 5 Sealing PAGE B 6 Valves PAGE B 6 Siphoning PAGE B 7 Eductors PAGE B 7 OPERATION SECTION C PAGE C 1 PRIMING PAGE C 1 GROUNDING PAGE C 1 STARTING PAGE C...

Страница 4: ...l Removal and Disassembly PAGE E 7 Pump Disassembly PAGE E 8 PUMP AND SEAL REASSEMBLY PAGE E 8 Pump Reassembly PAGE E 8 Seal Reassembly and Installation PAGE E 8 Impeller Installation PAGE E 7 Impelle...

Страница 5: ...related equipment must be installed and operated ac cording to all national local and industry stan dards If there are any questions regarding the pump or its application which are not covered in thi...

Страница 6: ...and discharge valves 6 Vent the pump slowly and cau tiously 7 Drain the pump This pump is designed for vehicular mounting in petroleum service Do not attempt to pump corrosive materials which may dama...

Страница 7: ...and cau tiously 6 Refer to instructions in this manual before restarting the pump After the vehicle is positioned for pump maintenance block the wheels and set the emergency brake before attempting t...

Страница 8: ...re supplied to the pump is critical to performance and safety be sure to limit the in coming pressure to 50 of the maximum permissi ble operating pressure as shown on the pump per formance curve see S...

Страница 9: ...life These must be inspected or replaced to ensure maximum pump serv ice If the maximum shelf life has been exceeded or if anything appears to be abnormal contact your Gorman Rupp distributor or the f...

Страница 10: ...echanical operation Be fore checking alignment make sure that the gear box mounting bolts are tight When connecting the universal joint drive shaft as sembly to a PTO unit install support and align th...

Страница 11: ...nd Alignment of Universal Assembly SUCTION AND DISCHARGE PIPING Typical System Installation Tank filling and dispensing operations require a system utilizing flow directing FDF valves educ tors relate...

Страница 12: ...he liq uid being pumped If hose is used in suction lines it must be the rigid wall reinforced type to prevent collapse under suction Using piping couplings in suction lines is not recommended A suctio...

Страница 13: ...ing head and capacity especially when operating with a high suction lift all connections in the suction line should be sealed with pipe dope to ensure an air tight seal Follow the sealant manufacturer...

Страница 14: ...ning action causing damage to the pump could result Eductors An eductor may be used in conjunction with an FDF valve to increase dispensing rates and im prove efficiency An educator may also be used t...

Страница 15: ...the seal assembly Add liquid to the pump casing when 1 The pump is being put into service for the first time 2 The pump has not been used for a consider able length of time 3 The liquid in the pump ca...

Страница 16: ...erature for this pump is 160_ F 71_C Do not apply it at a higher operating temperature Overheating can occur if operated with the valves in the suction or discharge lines closed Operating against clos...

Страница 17: ...alves slowly On engine driven pumps reduce the throttle speed slowly and allow the engine to idle briefly be fore stopping If the application involves a high discharge head gradually close the dischar...

Страница 18: ...proper level or sump too small Check installation and correct submergence as needed Not enough liquid in casing Add liquid to casing See PRIMING Pump speed too slow Check power source output con sult...

Страница 19: ...f lubricant Pump speed too slow Check power source output consult power source operation manual BEARINGS RUN TOO HOT Bearing temperature is high but within limits Check bearing temperature regu larly...

Страница 20: ...y the same duty cycle the part can be checked and replaced before failure occurs reducing unscheduled down time For new applications a first inspection of wearing parts at 250 hours will give insight...

Страница 21: ...ity at sea level with minimum suc tion lift Since pump installations are seldom identi cal your performance may be difference due to such factors as viscosity specific gravity elevation temperature an...

Страница 22: ...0 SERIES OM 01155 MAINTENANCE REPAIR PAGE E 2 SECTION DRAWING PARTSPAGE Figure 1 Pump Model 02F1 GR...

Страница 23: ...0604 15991 3 8 LOCK WASHER J06 15991 3 9 GEAR BOX ASSEMBLY 44161 020 1 10 PIPE PLUG P06 15079 1 11 STUD C0606 15991 8 12 HEX NUT D06 15991 8 13 SEAL GUARD 31143 056 14090 1 14 NAME PLATE 38818 020 139...

Страница 24: ...0 SERIES OM 01155 MAINTENANCE REPAIR PAGE E 4 Figure 2 44161 020 Gear Box Assembly...

Страница 25: ...03 15991 6 11 LOCK WASHER J05 15991 6 12 BALL BEARING 23275 206 1 13 BEARING COVER 8097 10010 1 14 BALL BEARING S1120 1 15 SLINGER RING 31131 063 19330 1 16 KEY N0305 15990 1 17 DRIVE SHAFT 8095 15010...

Страница 26: ...ove the key or take other pre cautions to ensure that the pump will remain inoperative 3 Allow the pump to completely cool if overheated 4 Check the temperature before opening any covers plates or plu...

Страница 27: ...and assembled pump parts from the gearbox Be careful not to damage the outboard pinion shaft bearing 12 Figure 2 while driving the shaft out Once the assemblies have been separated secure the shaft ge...

Страница 28: ...REASSEMBLY Pump Reassembly Figure 1 Clean the pump casing 1 shaft and all compo nent parts with a soft cloth soaked in fresh cleaning solvent Most cleaning solvents are toxic and flammable Use them on...

Страница 29: ...mponents are worn replace the com plete seal never mix old and new seal parts If a replacement seal is being used remove it from the container and inspect the precision finished faces to ensure that t...

Страница 30: ...will result Use the impeller wrench or similar tool to screw the impeller onto the shaft After the impeller is tight on the shaft remove the gear jam tool Turn the shaft to ensure that the impeller r...

Страница 31: ...ove the key 29 from the drive shaft The inboard bearing 28 will remain in the gearbox housing Inspect the bearing in place as described in the following paragraphs and if replacement is required pull...

Страница 32: ...gs from cool ing and sticking on the shaft Use caution when handling hot bear ings to prevent burns After the bearings have been installed and allowed to cool check to ensure that they have not moved...

Страница 33: ...or hit against the outer race balls or ball cage Press only on the inner race Apply a light coating of oil to the lip of the oil seal 18 and press it into the bearing cover with the lip positioned as...

Страница 34: ...top off with ap proximately 20 ounces 591 ml of premium quali ty multi purpose extreme pressure gear lubricant with an SAE rating per the ambient temperatures shown below or until lubricant runs out...

Страница 35: ...rpumps com warranty or call U S 419 755 1280 International 1 419 755 1352 For Canadian Warranty Information Please Visit www grcanada com warranty or call 519 631 2870 THE GORMAN RUPP COMPANY D MANSFI...

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