GORMAN-RUPP PUMPS PA6C Скачать руководство пользователя страница 26

MR−05740

PA SERIES PUMPS

MAINTENANCE & REPAIR

PAGE C − 15

Clean the bearings thoroughly in 

fresh

 cleaning

solvent. Dry the bearings with filtered compressed
air and coat with light oil.

Bearings must be kept free of all dirt and
foreign material. Failure to do so will great-
ly shorten bearing life. 

Do not

 spin dry

bearings. This may scratch the balls or
races and cause premature bearing fail-
ure.

Rotate the bearings by hand to check for rough-
ness or binding and inspect the bearing balls. If ro-
tation is rough or the bearing balls are discolored,
replace the bearings.

The bearing tolerances provide a tight press fit
onto the shaft and a snug slip fit into the bearing
housing. Replace the bearings, shaft, or bearing
housing if the proper bearing fit is not achieved.

If bearing replacement is required, remove the
snap ring (13) and use a bearing puller to remove
the inboard and outboard bearings (3 and 8) from
the shaft.

Shaft and Bearing Reassembly and Installation

(Figure C−5)

Inspect the shaft for distortion, nicks or scratches,
or for thread damage on the impeller end. Dress
small nicks and burrs with a fine file or emery cloth.
Replace the shaft if defective.

Clean and inspect the bearings as indicated in

Shaft And Bearing Removal And Disassembly

.

To prevent damage during removal from
the shaft, it is recommended that bearings
be cleaned and inspected 

in place

. It is

strongly

 recommended that the bearings

be replaced 

any

 time the shaft and bear-

ings are removed.

NOTE

The inboard bearing (3) comes from the manufac-
turer with a retaining ring installed on the bearing
O.D. This retaining ring 

must

 be removed prior to

installation.

The bearings may be heated to ease installation.
An induction heater, hot oil bath, electric oven, or
hot plate may be used to heat the bearings. Bear-
ings should 

never

 be heated with a direct flame or

directly on a hot plate.

NOTE

If a hot oil bath is used to heat the bearings, both the
oil and the container must be 

absolutely

 clean. If

the oil has been previously used, it must be 

thor-

oughly

 filtered.

Heat the bearings to a uniform temperature 

no

higher than

 250

_

F (120

_

C), and slide the bearings

onto the shaft, one at a time, until they are fully
seated. This should be done quickly, in one con-
tinuous motion, to prevent the bearings from cool-
ing and sticking on the shaft.

After the bearings have been installed and allowed
to cool, check to ensure that they have not moved
away from the shaft shoulders in shrinking. If
movement has occurred, use a suitably sized
sleeve and a press to reposition the bearings
against the shaft shoulders.

If heating the bearings is not practical, use a suit-
ably sized sleeve, and an arbor (or hydraulic) press
to install the bearings on the shaft.

When installing the bearings onto the
shaft, 

never

 press or hit against the outer

race, balls, or ball cage. Press 

only

 on the

inner race.

Secure the outboard bearing (8) to the shaft with
the retaining ring (13).

Apply a light coating of oil to the lip of the inboard oil
seal (17) and press it into the bearing housing with
the lip positioned as shown in Figure C−5. Press
the oil seal into the housing until the face is 

just

flush

 with the machined surface on the housing.

Содержание PA6C

Страница 1: ...mber 8 2004 Use With OM 04402 THE GORMAN RUPP COMPANY D MANSFIELD OHIO www gormanrupp com GORMAN RUPP OF CANADA LIMITED D ST THOMAS ONTARIO CANADA Printed in U S A ECopyright by the Gorman Rupp Compan...

Страница 2: ...The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm...

Страница 3: ...ment and to those which could be dan gerous to personnel However this manual cannot possibly anticipate and provide detailed precau tions for every situation that might occur during maintenance of the...

Страница 4: ...as de scribed in this and the other accompanying litera ture Please note that should the equipment be abused or modified to change its performance be yond the original factory specifications the war...

Страница 5: ...t injury or death to personnel Before attempting to open or service the pump 1 Familiarize yourself with this man ual 2 Shut down the engine and discon nect the positive battery cable en gine driven u...

Страница 6: ...rate the pump without the guards in place over the rotating parts Exposed rotating parts can catch cloth ing fingers or tools causing severe in jury to personnel Use only replacement parts provided or...

Страница 7: ...E A 3 Never tamper with the governor on en gine driven units to gain more power The governor establishes safe operat ing limits that should not be exceeded Refer to the pump Performance Curve for the...

Страница 8: ...y valve Pump speed too slow engine driven units Check driver output consult driver operation manual Eductor clogged Check and clean eductor PA SERIES PUMPS MR 05740 TROUBLESHOOTING PAGE B 1 TROUBLESHO...

Страница 9: ...flow rate for engine driven units run engine at maximum gov erned speed Discharge flow too slow Dilute if possible Suction check valve or foot valve clogged or binding Clean valve Suction intake not...

Страница 10: ...ed this section is intended only to provide general recommendations and practices for preventive maintenance Regardless of the application however following a routine pre ventive maintenance schedule...

Страница 11: ...r Impeller Clearance Seal Plate I Check Valve I Pressure Relief Valve If So Equipped C Pump and Driver Alignment I Shaft Deflection I Bearings I Bearing Housing I Piping I Driver Lubrication See Mfgr...

Страница 12: ...coupled to either a factory supplied or customer supplied en gine Maintenance of engines and factory supplied air compressors are detailed in separate literature provided by the manufacturer s Check T...

Страница 13: ...l for serviceable parts part numbers and quantities ITEM NO PART NAME 1 PUMP END ASSEMBLY 2 CHECK VALVE KIT 3 PRIMING CHAMBER KIT NOTE Maintenance instructions in this manual are limited to the pump h...

Страница 14: ...C 2 Priming Chamber Kit Part Identification List Refer to the separate Parts List Manual for serviceable parts part numbers and quantities ITEM NO PART NAME 1 PRIMING CHAMBER ASSEMBLY 2 PIPE BUSHING 3...

Страница 15: ...PA SERIES PUMPS MR 05740 MAINTENANCE REPAIR PAGE C 4 SECTION DRAWING Figure C 3 Priming Chamber...

Страница 16: ...Assembly Part Identification List Refer to the separate Parts List Manual for serviceable parts part numbers and quantities ITEM NO PART NAME 1 PRIMING VALVE 2 ORIFICE BUTTON 3 HEX HD CAPSCREW 4 LOCK...

Страница 17: ...PA SERIES PUMPS MR 05740 MAINTENANCE REPAIR PAGE C 6 SECTION DRAWING Figure C 4 66F60 Pump End Assembly...

Страница 18: ...PIPE PLUG 8 VENTED PLUG 9 HEX HEAD CAPSCREW 10 LOCKWASHER 11 ADJUSTING SHIM SET 12 PIPE PLUG 13 CASING DRAIN PLUG 14 BACK COVER PLATE O RING 15 BACK COVER PLATE 16 LOCKING COLLAR 17 ADJUSTING SCREW 18...

Страница 19: ...PA SERIES PUMPS MR 05740 MAINTENANCE REPAIR PAGE C 8 SECTION DRAWING DRIVE END VIEW Figure C 5 Repair Rotating Assembly...

Страница 20: ...SHING 8 OUTBOARD BALL BEARING 9 DRIVE FLANGE 10 IMPELLER SHAFT KEY 11 IMPELLER SHAFT 12 OIL SEAL 13 SNAP RING 14 HEX HEAD CAPSCREW 15 LOCKWASHER 16 BEARING HOUSING GASKET 17 OIL SEAL 18 HEX HEAD CAPSC...

Страница 21: ...ly Engine Driven Units Part Identification List Refer to the separate Parts List Manual for serviceable parts part numbers and quantities ITEM NO PART NAME 1 COUPLING ASSEMBLY 2 BUSHING 3 KEY 4 DRIVE...

Страница 22: ...ely cool and drain the pump casing This manual will alert personnel to known procedures which require spe cial attention to those which could damage equipment and to those which could be dangerous to...

Страница 23: ...acement To replace the orifice button remove one of the e clips from the pivot pin clos est to the orifice button and remove the pivot pin This will allow the linkage to be raised high enough to acces...

Страница 24: ...ner under the seal cavity drain plug 12 Remove the drain plug and drain the oil from the seal cavity into the container Clean and rein stall the drain plug Inspect the oil for water dirt or a cloudy c...

Страница 25: ...ing 35 If no further disassembly is required refer to Seal Installation Shaft and Bearing Removal and Disassembly Figure C 5 When the pump is properly operated and main tained the bearing housing shou...

Страница 26: ...aring 3 comes from the manufac turer with a retaining ring installed on the bearing O D This retaining ring must be removed prior to installation The bearings may be heated to ease installation An ind...

Страница 27: ...ven tilated area free from excessive heat sparks and flame Read and follow all precautions printed on solvent contain ers The seal is not normally reused because wear pat terns on the finished faces...

Страница 28: ...l plate Lubricate the shaft sleeve O ring 28 and position it over the last thread on the impeller shaft Use caution not to cut the O ring on the threads Slide the shaft sleeve 30 onto the shaft until...

Страница 29: ...and slide it onto the shaft to the dimension shown in Figure C 6 Rotate the flexible portion of the coupling until the tapped holes for the two set screws align with those in the bushing and install t...

Страница 30: ...impeller is 010 to 020 inch 0 25 to 0 50 mm USE TWO OPPOSING HAND NUTS TO PRESS BACK COVER INTO PUMP CASING USE TWO REMAINING ADJUSTING SCREWS AND LOCKING COL LARS TO SET FACE CLEARANCE INDEX COLLARS...

Страница 31: ...the bracket and reinstall the pivot pin Secure the pivot pin with the previously removed e clip Adjust the orifice button seating as necessary by screwing the orifice button into or out of the linkage...

Страница 32: ...nd maintain it at the midpoint of the gauge When lubrication is re quired remove the air vent 6 and add SAE No 30 non detergent oil through the opening When lubri cating a dry overhauled bearing housi...

Страница 33: ...rpumps com warranty or call U S 419 755 1280 International 1 419 755 1352 For Canadian Warranty Information Please Visit www grcanada com warranty or call 519 631 2870 THE GORMAN RUPP COMPANY D MANSFI...

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