GORMAN-RUPP PUMPS PA6C Скачать руководство пользователя страница 23

PA SERIES PUMPS

MR−05740

MAINTENANCE & REPAIR

PAGE C − 12

to prevent injuries to personnel or dam-
age to equipment. The bail is intended
for use in lifting the pump assembly
only. Suction and discharge hoses and
piping must be removed from the pump
before lifting. If chains or cables are
used to lift pump components, make
certain that they are positioned so as
not to damage the pump, and so that the
load will be balanced.

Use 

only

 replacement parts provided or

approved by Gorman-Rupp. Use of non-
authorized parts may result in damage to
the equipment and/or injury to personnel
and 

will

 invalidate the warranty.

Priming Chamber Removal And Disassembly

(Figure C−2)

Disconnect both the suction piping and the air dis-
charge tubing from the priming chamber assembly
(1). Support the priming chamber assembly using
a sling and a suitable lifting device. Remove the
hardware (6 and 7) and separate the priming
chamber assembly, gasket (8) and baffle (9) from
the pump assembly.

(Figure C−3)

Remove the hardware (3 and 4) securing the prim-
ing valve (1) to the priming chamber (6). Carefully
lift the valve components from the priming cham-
ber. Remove the gasket (7) and clean the mating
surfaces.

If the priming valve float is stuck or the strainer (5) is
clogged, it can usually be cleaned without further
disassembly.

The only serviceable part of the priming valve is the
orifice button (2). If liquid continues to bypass
through the priming chamber after adjusting the
orifice button (see 

Priming Chamber Reassemb-

ly and Installation 

for adjustment), the button may

require replacement. To replace the orifice button,
remove one of the e-clips" from the pivot pin clos-

est to the orifice button and remove the pivot pin.
This will allow the linkage to be raised high enough
to access the orifice button.

Remove the hex nut and lockwasher securing the
orifice button to the linkage bar and unscrew the
orifice button from the linkage bar.

Discharge Check Valve Removal and
Disassembly

(Figure C−1)

Support the discharge check valve assembly (2)
using a sling and a suitable lifting device. Remove
the hardware securing the discharge check valve
assembly and gasket to the pump assembly.

The flapper and cover O-ring are the only service-
able parts of the check valve. If the flapper requires
replacement, remove the hardware securing the
cover and O-ring. Separate the cover and remove
the flapper.

Back Cover Plate and Wear Plate Removal

(Figure C−4)

The wear plate (5) is easily accessible and may be
serviced by removing the back cover (15). Before
attempting to service the pump, remove the pump
casing drain plug (13) and drain the pump. Clean
and reinstall the drain plug.

Remove the hand knobs (19) and pry the back
cover and assembled wear plate from the pump
casing (1).

NOTE

An alternate method of removing the back cover
from the pump casing is to remove the hand knobs
(19) and two diagonally opposing locking collars
(17). Use the adjusting screws (16) to press the
back cover out of the pump casing. 

Remove and discard the O-rings (6 and14).

Inspect the wear plate (5) and, if replacement is re-
quired, remove the hardware (3 and 4) securing it
to the back cover plate.

Separating Pump End From Power Source

Further disassembly of the pump requires separat-
ing the pump end from the power source. Discon-
nect the discharge piping from the pump casing.

Содержание PA6C

Страница 1: ...mber 8 2004 Use With OM 04402 THE GORMAN RUPP COMPANY D MANSFIELD OHIO www gormanrupp com GORMAN RUPP OF CANADA LIMITED D ST THOMAS ONTARIO CANADA Printed in U S A ECopyright by the Gorman Rupp Compan...

Страница 2: ...The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm...

Страница 3: ...ment and to those which could be dan gerous to personnel However this manual cannot possibly anticipate and provide detailed precau tions for every situation that might occur during maintenance of the...

Страница 4: ...as de scribed in this and the other accompanying litera ture Please note that should the equipment be abused or modified to change its performance be yond the original factory specifications the war...

Страница 5: ...t injury or death to personnel Before attempting to open or service the pump 1 Familiarize yourself with this man ual 2 Shut down the engine and discon nect the positive battery cable en gine driven u...

Страница 6: ...rate the pump without the guards in place over the rotating parts Exposed rotating parts can catch cloth ing fingers or tools causing severe in jury to personnel Use only replacement parts provided or...

Страница 7: ...E A 3 Never tamper with the governor on en gine driven units to gain more power The governor establishes safe operat ing limits that should not be exceeded Refer to the pump Performance Curve for the...

Страница 8: ...y valve Pump speed too slow engine driven units Check driver output consult driver operation manual Eductor clogged Check and clean eductor PA SERIES PUMPS MR 05740 TROUBLESHOOTING PAGE B 1 TROUBLESHO...

Страница 9: ...flow rate for engine driven units run engine at maximum gov erned speed Discharge flow too slow Dilute if possible Suction check valve or foot valve clogged or binding Clean valve Suction intake not...

Страница 10: ...ed this section is intended only to provide general recommendations and practices for preventive maintenance Regardless of the application however following a routine pre ventive maintenance schedule...

Страница 11: ...r Impeller Clearance Seal Plate I Check Valve I Pressure Relief Valve If So Equipped C Pump and Driver Alignment I Shaft Deflection I Bearings I Bearing Housing I Piping I Driver Lubrication See Mfgr...

Страница 12: ...coupled to either a factory supplied or customer supplied en gine Maintenance of engines and factory supplied air compressors are detailed in separate literature provided by the manufacturer s Check T...

Страница 13: ...l for serviceable parts part numbers and quantities ITEM NO PART NAME 1 PUMP END ASSEMBLY 2 CHECK VALVE KIT 3 PRIMING CHAMBER KIT NOTE Maintenance instructions in this manual are limited to the pump h...

Страница 14: ...C 2 Priming Chamber Kit Part Identification List Refer to the separate Parts List Manual for serviceable parts part numbers and quantities ITEM NO PART NAME 1 PRIMING CHAMBER ASSEMBLY 2 PIPE BUSHING 3...

Страница 15: ...PA SERIES PUMPS MR 05740 MAINTENANCE REPAIR PAGE C 4 SECTION DRAWING Figure C 3 Priming Chamber...

Страница 16: ...Assembly Part Identification List Refer to the separate Parts List Manual for serviceable parts part numbers and quantities ITEM NO PART NAME 1 PRIMING VALVE 2 ORIFICE BUTTON 3 HEX HD CAPSCREW 4 LOCK...

Страница 17: ...PA SERIES PUMPS MR 05740 MAINTENANCE REPAIR PAGE C 6 SECTION DRAWING Figure C 4 66F60 Pump End Assembly...

Страница 18: ...PIPE PLUG 8 VENTED PLUG 9 HEX HEAD CAPSCREW 10 LOCKWASHER 11 ADJUSTING SHIM SET 12 PIPE PLUG 13 CASING DRAIN PLUG 14 BACK COVER PLATE O RING 15 BACK COVER PLATE 16 LOCKING COLLAR 17 ADJUSTING SCREW 18...

Страница 19: ...PA SERIES PUMPS MR 05740 MAINTENANCE REPAIR PAGE C 8 SECTION DRAWING DRIVE END VIEW Figure C 5 Repair Rotating Assembly...

Страница 20: ...SHING 8 OUTBOARD BALL BEARING 9 DRIVE FLANGE 10 IMPELLER SHAFT KEY 11 IMPELLER SHAFT 12 OIL SEAL 13 SNAP RING 14 HEX HEAD CAPSCREW 15 LOCKWASHER 16 BEARING HOUSING GASKET 17 OIL SEAL 18 HEX HEAD CAPSC...

Страница 21: ...ly Engine Driven Units Part Identification List Refer to the separate Parts List Manual for serviceable parts part numbers and quantities ITEM NO PART NAME 1 COUPLING ASSEMBLY 2 BUSHING 3 KEY 4 DRIVE...

Страница 22: ...ely cool and drain the pump casing This manual will alert personnel to known procedures which require spe cial attention to those which could damage equipment and to those which could be dangerous to...

Страница 23: ...acement To replace the orifice button remove one of the e clips from the pivot pin clos est to the orifice button and remove the pivot pin This will allow the linkage to be raised high enough to acces...

Страница 24: ...ner under the seal cavity drain plug 12 Remove the drain plug and drain the oil from the seal cavity into the container Clean and rein stall the drain plug Inspect the oil for water dirt or a cloudy c...

Страница 25: ...ing 35 If no further disassembly is required refer to Seal Installation Shaft and Bearing Removal and Disassembly Figure C 5 When the pump is properly operated and main tained the bearing housing shou...

Страница 26: ...aring 3 comes from the manufac turer with a retaining ring installed on the bearing O D This retaining ring must be removed prior to installation The bearings may be heated to ease installation An ind...

Страница 27: ...ven tilated area free from excessive heat sparks and flame Read and follow all precautions printed on solvent contain ers The seal is not normally reused because wear pat terns on the finished faces...

Страница 28: ...l plate Lubricate the shaft sleeve O ring 28 and position it over the last thread on the impeller shaft Use caution not to cut the O ring on the threads Slide the shaft sleeve 30 onto the shaft until...

Страница 29: ...and slide it onto the shaft to the dimension shown in Figure C 6 Rotate the flexible portion of the coupling until the tapped holes for the two set screws align with those in the bushing and install t...

Страница 30: ...impeller is 010 to 020 inch 0 25 to 0 50 mm USE TWO OPPOSING HAND NUTS TO PRESS BACK COVER INTO PUMP CASING USE TWO REMAINING ADJUSTING SCREWS AND LOCKING COL LARS TO SET FACE CLEARANCE INDEX COLLARS...

Страница 31: ...the bracket and reinstall the pivot pin Secure the pivot pin with the previously removed e clip Adjust the orifice button seating as necessary by screwing the orifice button into or out of the linkage...

Страница 32: ...nd maintain it at the midpoint of the gauge When lubrication is re quired remove the air vent 6 and add SAE No 30 non detergent oil through the opening When lubri cating a dry overhauled bearing housi...

Страница 33: ...rpumps com warranty or call U S 419 755 1280 International 1 419 755 1352 For Canadian Warranty Information Please Visit www grcanada com warranty or call 519 631 2870 THE GORMAN RUPP COMPANY D MANSFI...

Отзывы: