GORBEL TETHER TRACK TTSA Скачать руководство пользователя страница 28

INSPECTION AND MAINTENANCE SCHEDULE

*Federal, state and local codes may require inspection and maintenance checks more often. Please check

the federal, state and local code manuals in your area. Gorbel recommends a certification inspection

interval of no more than one year by a qualified person.

26

10/12 Rev. E

WARNING

Any changes in rolling effort or unusual noises must be immediately identified and corrected. It is not necessary to 

lubricate the track or bearings. Lubricating may attract airborne particles and may increase the rolling resistance.  

Do not use such substances as WD40®, silicone sprays, oil or grease.

600 Fishers Run, P.O. Box 593

 

Fishers, NY  14453-0593

 

© 2012 Gorbel Inc.

All Rights Reserved

GORBEL® TETHER TRACK® SWING ARM INSPECTION AND MAINTENANCE SCHEDULE

ITEM COMPONENT

MAINTENANCE

FREQUENCY*

1

Mounting Bolts

Check that lockwashers are compressed and nuts tightened to

manufacturers specifications.

Every 500 hours 

or 3 months

2

Pivot Assemblies Check that lockwashers are compressed. Check for wear on thrust 

washers. Grease fittings (use Lubriplate #630-AA or equivalent).

Every 1000 hours 

or 6 months

3

End Stops

Check for full compression of lockwasher. If thru-bolt is exposed, 

replace endstops.

Every 2000 hours 

or yearly

4

Tether Trolley™

Connector

Check eyenut for wear. Check that clamp plate lockwashers are

compressed. Check that black spring washer is not deformed and is in 

place. Confirm spring pin is in place. Check for smooth rolling action. 

Recover Trolley only:

 Check that guide bushing bolts are tightened to 

10 ft-lbs and bushings spin freely.

Every 2000 hours 

or yearly

5

Wheels

Check for cracks, pits and/or grooves: all of these increase pull

forces. If any of these conditions exist, wheels should be replaced.

Every 2000 hours 

or yearly

6

Accessory Items

Conduct a general inspection of all accessory items.

Every 1000 hours 

or 6 months

7

Tether Track® 

Swing Arm

Conduct a visual inspection of wall cantilever Swing Arm weldment, 

Tether Track® and mast weldment.

Every 1000 hours 

or 6 months

8

Capacity and 

Warning Labels

Check that all labels are in place and legible. Replace labels if

damaged or illegible.

Every 2000 hours 

or yearly

9

Connecting

Equipment

Inspect all protective equipment connected to the Tether Track® 

Anchorage System following the operation and maintenance manuals 

provided for each piece of equipment.

As required by 

manufacturer

1

2

3

4

5

Free Standing 

Swing Arm

Wall Mounted 

Swing Arm

WARNING

This product can expose you to chemicals, including acrylonitrile, 

which are known to the State of California to cause cancer. For 

more information go to:

www.P65Warnings.ca.gov

Distributed by Engineered Fall Protection

Sales@EngineeredFallProtection.com

www.EngineeredFallProtection.com

Tel:  (314) 492-4422

Содержание TETHER TRACK TTSA

Страница 1: ...ntenance Manual Month Year Gorbel Dealer Date Tether Track Swing Arm Systems Gorbel Customer Order No Serial No TTSA FS TTSA Distributed by Engineered Fall Protection Sales EngineeredFallProtection co...

Страница 2: ...tion 10 Step 5 Tether Track Installation 10 Step 6 Trolley Installation 11 Step 7 Friction Brake Installation Optional 11 13 Step 8 Drive Installation Optional 14 Step 9 Electrification Installation O...

Страница 3: ...rolley within our enclosed track all mounted on a freely pivoting hinge allows for the maximum ease of movement These proven designs have been utilized in Gorbel s crane products for many years Refer...

Страница 4: ...ximum average arresting force and the rated maximum arresting force of the Tether Track Swing Arm Anchor System shall not be exceeded If the lanyard or SRL connected to the Tether Track Swing Arm does...

Страница 5: ...zed or an engaged friction brake is required when more than one person is using the Swing Arm 11 Only SRLs with sufficient reserve line shall be used when more than one person is using the Swing Arm D...

Страница 6: ...1 2 FOR B1 6 7 3 3 1 2 11 16 HOLE FOR 5 8 BOLT 5 4 13 16 HOLE FOR 3 4 BOLT 8 8 1 4 B1 BRACKET B2 BRACKET PULL THRUST Diagram 1A Wall Mounted Swing Arm MAST DIA SPAN TS WIDTH DEPTH Diagram 1B Free Stan...

Страница 7: ...B1 1P 30 18 8 625 12 75 12 75 12 75 12 75 14 14 14 14 16 16 18 6 48 48 48 48 48 48 48 48 48 48 48 6 3 4 4 25 4 5 4 5 4 75 5 5 25 5 5 5 75 6 25 6 25 776 1038 1161 1206 1268 1905 1982 2150 2237 2676 324...

Страница 8: ...TSA FS WC B2 2P 30 18 12 75 12 75 14 14 14 14 14 16 16 18 18 20 48 48 48 48 48 48 48 48 48 48 48 48 4 5 4 75 5 5 5 5 75 6 6 25 6 5 6 75 7 7 25 7 5 1108 1179 1733 1887 2065 2134 2352 3083 3189 3566 367...

Страница 9: ...sembly to formed channel using hardware provided diagram 2B Be sure that thrust washers are in position Tighten nuts on pivot bolt until lockwashers are compressed being sure boom freely rotates 2 5 C...

Страница 10: ...concrete must cure seven 7 days prior to mast installation Foundation concrete must cure 28 days prior to using Swing Arm C Proceed to Step 3 2 page 9 for mast installation and plumbing STOP Do not p...

Страница 11: ...ude above base plate If base plate hole diameter is greater than bolt diameter plus 1 4 refer to AISC Design Guide 1 for minimum washer size and thickness recommendations C Install anchor bolts and ha...

Страница 12: ...n on clamping bolts two at each track support Thread clamping bolts with jam nuts into track supports and tighten until snug against track Lock clamping bolt into place with jam nut diagram 5A 5 3 Ins...

Страница 13: ...ON BRAKE INSTALLATION OPTIONAL Brake Caliper Installation 7 1 If brake caliper lever is not assembled in orientation show diagram 7A remove cotter pin adjuster nut flat washer lever mounting bolts and...

Страница 14: ...agram 7E 7 6 Slide rotor between brake pads as shown in diagram 7F Loosen 1 2 caliper bracket mounting bolts and position caliper so that rotor overlaps brake pads by 1 16 Tighten 1 2 bolts to 50 ft l...

Страница 15: ...16 18 1 5 long hex bolt and lock nut to attach lever weldment to the brake release bracket Attach pull chains to the lever weldment using hardware show in diagram 7J 7 9 Use turnbuckle to adjust cabl...

Страница 16: ...t 8A for proper torque rating Friction Clutch Installation During normal operation adjustment to compensate for friction lining wear may be necessary The frequency of these adjustments will be depende...

Страница 17: ...d voltage of motor 9 8 Reference drawing E and E 1 for pendant and enclosure schematics when required 9 9 Attach limit switch tab to bottom of vertical member of Swing Arm diagram 9C so that is does n...

Страница 18: ...ll bolts are tight and lockwashers are compressed 11 2 Grease all fittings use Lubriplate 630 AA or equivalent 11 3 If necessary touch up system with paint provided 11 4 Install yellow rubber tracdoms...

Страница 19: ...le must be the minimum SRL length above the workers dorsal ring Minimum TS WS WH 1 ft SL 10 6 1 2 17 ft Here 1 ft is taken as the distance from the dorsal ring to the worker s full height The trolley...

Страница 20: ...event of a fall the Swing Arm may move to vertically align the activated lifeline and may rotate up to an additional 10 degrees To reduce the potential of a second worker from falling extra payout li...

Страница 21: ...force rating of the connected lanyard or SRL Note the static proof test load must be based on the maximum average arresting force rating of the Swing Arm multiplied by the maximum number of workers Ea...

Страница 22: ...plication of force through the lanyard locked SRL or a tagline will begin to rotate the Swing Arm Allow the Swing Arm to continue to rotate until it is near the overhead position and then gently apply...

Страница 23: ...5 Do not exceed the rated load capacity number of workers or maximum average arresting force of the Swing Arm Tether Track Anchor System Labels with this information are located on either side of the...

Страница 24: ...pressly excluded E DEALER OR DISTRIBUTOR NOT AN AGENT Gorbel and Purchaser agree that Purchaser has been put on notice that dealer or distributor is not Gorbel s agent in any respect for any reason Go...

Страница 25: ...by their manufacturers If the answer to any of these questions on the checklist is no remove yourself from the fall hazard and report the issue to the proper supervisor 23 10 12 Rev E YES NO AUTHORIZ...

Страница 26: ...ck pivot points for being out of plumb and shim as necessary For drive option verify normal operation Check clutch slippage by applying a horizontal 40 pound force at the end of the Swing Arm Tighten...

Страница 27: ...measuring device ruler tape measure etc measure from support to support covering track area where arrest took place Clamp one end of string to the concave face of track at the support Travel to the o...

Страница 28: ...nut for wear Check that clamp plate lockwashers are compressed Check that black spring washer is not deformed and is in place Confirm spring pin is in place Check for smooth rolling action Recover Tro...

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