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7

RIGGING DETAILS

IMPORTANT NOTE:

If using bottom discharge with roof curb,

ductwork should be attached to the curb prior to installing the
unit. Ductwork dimensions are shown in roof curb installation
instructions.

Refer to the Roof Curb Installation Instructions for proper curb
installation. Curbing must be installed in compliance with the
National Roofing Contractors Association Manual.
Lower unit carefully onto roof mounting curb. While rigging
unit, center of gravity will cause condenser end to be lower
than supply air end.

Rigging

GAS PIPING

IMPORTANT NOTE

: This unit is factory set to operate on natural

gas at the altitudes shown on the rating plate.

The rating plate is stamped with the model number, type of gas

and gas input rating. Make sure the unit is equipped to operate on
the type of gas available.  Conversion to LP gas is permitted with
the use of the factory authorized conversion kit LPM-05.

Natural

Min. 5.0" W.C., Max. 10.0" W.C.

Propane

Min. 11.0" W.C., Max. 13.0" W.C.

INLET GAS PRESSURE

Inlet Gas Pressure Must Not Exceed the Maximum Value Shown in
Table Above.

The minimum supply pressure should not vary from that
shown in the table above because this could prevent the unit
from having dependable ignition. In addition, gas input to the

burners must not exceed the rated input shown on the rating
plate. Overfiring of the unit could result in premature heat
exchanger failure.

H

IGH

 A

LTITUDE

 D

ERATE

  (U.S. I

NSTALLATIONS

 O

NLY

)

IMPORTANT NOTE:

The gas/electric units naturally derate with

altitude. Do not attempt to increase the firing rate by changing
orifices or increasing the manifold pressure. This can cause
poor combustion and equipment failure.  At all altitudes, the
manifold pressure must be within 0.3 inches W.C. of that listed
on the nameplate for the fuel used. At all altitudes and with
either fuel, the air temperature rise must be within the range
listed on the unit nameplate.
Refer to the Installation Manual  provided with the LP kit for
conversion from natural gas to propane gas and for altitude
adjustments.
Use HA02 for installations above 2000’.

P

IPING

IMPORTANT NOTE:

To avoid possible unsatisfactory operation

or equipment damage due to under firing of equipment, do
not undersize the natural/propane gas piping from the meter/
tank to the unit. When sizing a trunk line, include all appliances
on that line that could be operated simultaneously.
The rating plate is stamped with the model number, type of
gas and gas input rating. Make sure the unit is equipped to
operate on the type of gas available.  The gas line installation
must comply with local codes, or in the absence of local codes,
with the latest edition of the National Fuel Gas Code NFPA 54/
ANSI Z223.1.

Natural Gas Connection

Length of 

Pipe in Feet

1/2

3/4

1

1 1/4

1 1/2

10

132

278

520

1050

1600

20

92

190

350

730

1100

30

73

152

285

590

980

40

63

130

245

500

760

50

56

115

215

440

670

60

50

105

195

400

610

70

46

96

180

370

560

80

43

90

170

350

530

90

40

84

160

320

490

100

38

79

150

305

460

Pressure = .50 PSIG or less and Pressure Drop of 0.3" W.C. (Based 

on 0.60 Specific Gravity Gas)

Natural Gas Capacity of Pipe

in Cubic Feet of Gas Per Hour (CFH)

Nominal Black  Pipe Size (inches)

BTUH Furnace Input

Heating Value of G as (BTU/Cubic Foot)

CFH =

Refer to the Proper Piping Practice drawing for the general
layout at the unit. The following rules apply:
1. Use black iron pipe and fittings for the supply piping.  The

use of a flex connector and/or copper piping is permitted
as long as it is in agreement with local codes.

2. Use pipe joint compound on male threads only. Pipe joint

compound must be resistant to the action of the fuel used.

3. Use ground joint unions.
4. Install a drip leg to trap dirt and moisture before it can

enter the gas valve. The drip leg must be a minimum of
three inches long.

5. Use two pipe wrenches when making connection to the

gas valve to keep it from turning.

6. Install a manual shut-off valve in a convenient location

(within six feet of unit) between the meter and the unit.

7. Tighten all joints securely.

Содержание GPG152407041

Страница 1: ...tion Sheet referred to in this manual RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION ATTENTION INSTALLING PERSONNEL Prior to installation thoroughly familiarize yourself with this Installation Manual Observe all safety warnings During installation or repair caution is to be observed It is your responsibility to install the product safely and to educate the customer on its safe use These installation...

Страница 2: ...ORK 10 FILTERS 11 VENTING 11 INSTALLATION FLUE HOOD EXHAUST 11 INSTALLATION COMBUSTION AIR INTAKE HOOD 11 CONDENSATEDRAIN 11 CONDENSATE DRAIN CONNECTION 11 NORMAL SEQUENCES OF OPERATION 12 HEATING 12 COOLING 12 FAN ONLY 12 STARTUP ADJUSTMENTS AND CHECKS 12 HEATING STARTUP 12 COOLING STARTUP 15 TROUBLESHOOTING 15 IGNITION CONTROL ERROR CODES 15 FAULT RECALL 15 ABNORMAL OPERATION HEATING 16 INTERNAL...

Страница 3: ...E PASSAGES QUALIFIED SERVICER ONLY 17 MAIN BURNER FLAME QUALIFIED SERVICER ONLY 18 CLEANING BURNERS 18 ACCESSORIES AND FUNCTIONAL PARTS 18 SHEET METAL ACCESSORIES 18 FUNCTIONAL PARTS 18 GENERAL INFORMATION 18 APPENDIX 19 IGNITION CONTROL DIAGNOSTIC INDICATOR CHART 21 HEATING TIMING CHART 21 COOLING TIMING CHART 21 UNIT DIMENSIONS 22 PG15 41A WIRING DIAGRAM 23 PG15 41B WIRING DIAGRAM 23 MINIMUM CLE...

Страница 4: ...FFAIRS GOODMAN MANUFACTURING COMPANY L P 7401 SECURITY WAY HOUSTON TEXAS 77040 713 254 4729 SAFETY INSTRUCTIONS TO THE INSTALLER Before installing this unit please read this manual to familiarize yourself on the specific items which must be adhered to including maximum external static pressure to unit air temperature rise minimum or maximum CFM and motor speed connections TO THE OWNER A warranty c...

Страница 5: ...ed by compounds containing chlorine or fluorine Common sources of such compounds include swimming pool chemicals and chlorine bleaches paint stripper adhesives paints varnishes sealers waxes which are not yet dried and solvents used during construction and remodeling Various commercial and industrial processes may also be sources of chlorine fluorine compounds To avoid possible illness or death of...

Страница 6: ...54 ANSI Z223 1 and National Standard of Canada CAN CSA B149 Installation Codes The heating and cooling capacities of the unit should be greater than or equal to the design heating and cooling loads of the area to be conditioned The loads should be calculated by an approved method or in accordance with A S H R A E Guide or Manual J Load Calculations published by the Air Conditioning Contractors of ...

Страница 7: ...to the Installation Manual provided with the LP kit for conversion from natural gas to propane gas and for altitude adjustments Use HA02 for installations above 2000 PIPING IMPORTANTNOTE To avoid possible unsatisfactory operation or equipment damage due to under firing of equipment do not undersize the natural propane gas piping from the meter tank to the unit When sizing a trunk line include all ...

Страница 8: ... procedure The unit is placed in operation by closing the main electrical disconnect switch for the unit PROPANE GAS INSTALLATIONS IMPORTANTNOTE Propane gas conversion kits must be installed to convert units to propane gas Refer to the gas piping section for the correct LP kit for conversion All propane gas equipment must conform to the safety standards of the National Board of Fire Underwriters S...

Страница 9: ...649 70 196 446 824 1 394 2 146 1 165 2 437 80 182 412 767 1 297 1 996 1 084 2 267 90 171 386 719 1 217 1 873 1 017 2 127 100 161 365 679 1 149 1 769 961 2 009 150 130 293 546 923 1 421 772 1 613 200 111 251 467 790 1 216 660 1 381 250 90 222 414 700 1 078 585 1 224 300 89 201 378 634 976 530 1 109 350 82 185 345 584 898 488 1 020 400 76 172 321 543 836 454 949 To convert to Capacities at 15 PSIG S...

Страница 10: ... through Goodman s Service Parts department DuctCoverInstallation DownDischargeApplications Cut insulation around bottom openings and remove panels from the bottom of the unit saving the screws holding the panels in place NOTE Single phase models require installation of horizontal duct kit 20464501PDGK medium chassis and 20464502PDGK large chassis DUCTWORK Duct systems and register sizes must be p...

Страница 11: ... must be a means of filtering all return air All units may be externally filtered Refer to the unit filter size chart in the appendix for filter size information Filters installed external to the unit should be sized in accordance with their manufacturer recommendations A throwaway filter must be sized for a maximum face velocity of 300 feet per minute FilterInstallation IMPORTANTNOTE When install...

Страница 12: ...l is for high stage cooling the compressor and outdoor fan are energized at high stage 3 The indoor blower will energize approximately 6 seconds later 4 The unit delivers cooling to the conditioned space until the thermostat is satisfied 5 The compressor and outdoor fan will be de energized when the thermostat opens 6 The indoor blower continues to run at low cool speed for approximately 60 second...

Страница 13: ...M Outlet Pressure Boss Open to Atmosphere White Rodgers Model 36G54 connected to Manometer Gas Supply And Manifold Check Gas supply pressure and manifold pressure with the burners operating must be as specified on the rating plate Gas Inlet Pressure Check Gas inlet pressure must be checked and adjusted in accordance to the type of fuel being consumed With Power And Gas Off 1 Connect a water manome...

Страница 14: ...w c Gas Manifold Gas Pressure 8 Remove regulator cover screw from the low LO outlet pressure regulator adjust tower and turn screw clockwise to increase pressure or counterclockwise to decrease pressure 9 Energize main M solenoid as well as the HI terminal 10 Remove regulator cover screw from the HI outlet pressure regulator adjust tower and turn screw clockwise to increase pressure or countercloc...

Страница 15: ...rol is equipped with a momentary push button switch that can be used to display on the diagnostic LED the last five faults detected by the control The control must be in Standby Mode no thermostat inputs to use the feature Depress the push button switch for approximately 2 seconds NOTE Do not hold for longer than 4 seconds Holding the button for 4 seconds or higher will erase the memory Release th...

Страница 16: ... fault is three 3 flashes OPEN THERMAL PROTECTION DEVICE If a limit switch opens the gas valve is immediately de energized the induced draft and air circulating blowers are energized The induced draft and air circulator blowers remain energized until the limit switch re closes The diagnostic LED red code for an open limit is four 4 flashes PRIMARY LIMIT A primary limit will open due to excessive s...

Страница 17: ...anable it should be replaced CABINET FINISH MAINTENANCE Use a fine grade automotive wax on the cabinet finish to maintain the finish s original high luster This is especially important in installations with extended periods of direct sunlight CLEAN OUTSIDE COIL QUALIFIED SERVICER ONLY The coil with the outside air flowing over it should be inspected annually and cleaned as frequently as necessary ...

Страница 18: ... For further information on the yearly inspection consult the User Manual It is recommended that a qualified servicer inspect and service the unit at least once each year Turn the unit on at the thermostat Wait a few minutes since any dislodged dust will alter the normal flame appearance Flames should be predominantly blue and directed into the tubes They should not be yellow They should extend di...

Страница 19: ...19 APPENDIX ...

Страница 20: ...es Indoor Outdoor Thermostat Open Cooling Only Devices Not present On All Models 9 Flashes High Pressure Loss of Charge Switch Open Cooling Only Devices Not Present On All Models Amber Light Signal Refer to Abnormal Heating or Cooling Operation Sections of this Manual Off No Flame Present On Normal Flame 1 Flash Low Flame Current 2 Flashes Flame Detected with Gas Valve De energized 90 120 150 180 ...

Страница 21: ...UPPLY ENTRANCE CONDENSATE DRAIN CONNECTION 3 4 NPT FEMALE 16 1 8 19 1 8 EVAPORATOR CONTROL PANEL ACCESS PANEL 4 3 4 B 7 15 16 16 B 5 1 2 1 3 8 16 2 3 4 A 18 7 16 FLUE EXHAUST 51 47 BLOWER ACCESS PANEL 22 22 11 11 3 SUPPLY RETURN SUPPLY RETURN 5 3 4 5 1 4 C 20 24 DIMENSION INCHES MEDIUM LARGE A 32 40 B 16 18 C 9 1 2 14 CENTER OF GRAVITY COMBUSTION AIR INTAKE FLUE EXHAUST HOOD UNIT DIMENSIONS ...

Страница 22: ...BR PU OR OR OR RD BK BK RD BL PU PU PU PU OR BR WH BL BK PU BL PU YL IGN FS OR LS SOL HI LOW ODF L1 HIGH 6 3 1 2 4 5 1 2 3 4 5 6 7 8 9 NONE 5 MIN 10 MIN 180 150 120 90 Y2 Y1 G W2 W1 C R BLOWER OFF DELAY STAGE DELA Y ECON LO HEAT HI HEAT HI COOL LO COOL FS T1 LOW INDUCER L2 C H M PU BK YL YL H C F RD PU YL RD GR SEE NOTE 3 EM 208 PU YL PU BK N G L BR BR 240 3 TR 2 RD 24V C 1 YL BL 208 230 1 60 POWE...

Страница 23: ...LO COOL HI HEAT LO HEAT P2 MVC MVH MVL PSW PSW HLO TH 2 3 5 6 4 1 5 7 9 8 6 3 1 2 L1 L1 HI LO HI SOL GV EM C CC C HI M RS PS LS ALS TR EM VM H F C L2 T2 208 230 1 60 CM L1 R T1 S C SUPPLY VOLTAGE P1 INTEGRATED IGNITION CONTROL CHECK CHECK FOR SHORTS IN FLAME SENSOR WIRING NORMAL FLAME PRESENT DIAGNOSTIC LED AMBER GAS PRESSURE FLAME SENSOR GAS VALVE GAS FLOW CHECK GAS VALVE ON OFF 1 FLASH 2 FLASHES...

Страница 24: ...ORE SERVICING ULTIPLE POWER SOURCES MAY BE PRESENT AILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH Wiring is subject to change Always refer to the wiring diagram on the unit for the most up to date wiring PG15 41B WIRING DIAGRAM ...

Страница 25: ...ORE SERVICING ULTIPLE POWER SOURCES MAY BE PRESENT AILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH Wiring is subject to change Always refer to the wiring diagram on the unit for the most up to date wiring PG15 41B WIRING DIAGRAM ...

Страница 26: ...o more than 36 3 MIN 12 MIN 12 MIN 36 MIN FOR SERVICE 48 MIN MINIMUM CLEARANCES RECOMMENDED FILTER SIZES UNIT 2 Ton 2 1 2 Ton 3 Ton 3 1 2 4 Ton 5 Ton Min Filter Size 1 20 x 20 x 1 1 20 x 25 x 1 1 25 x 25 x1 2 20 x 20 x 1 2 20 x 25 x 1 ...

Страница 27: ... 1237 275 1504 381 0 4 895 174 X 1105 255 X 1178 283 1178 283 1451 388 0 5 830 181 X 1045 262 X 1120 291 1120 291 1399 396 0 6 765 189 984 270 X 1061 299 1061 299 1347 404 0 7 699 197 924 278 1002 306 1002 306 1294 412 0 8 634 205 944 314 944 314 1242 420 CFM WATTS RISE CFM WATTS RISE CFM WATTS CFM WATTS CFM WATTS 0 1 1164 180 56 1435 293 61 1477 310 1477 310 1709 407 0 2 1100 188 59 1378 301 63 1...

Страница 28: ...IED SERVICER ONLY Your package unit should be inspected by a qualified installer or service agency at least twice every year This check should be performed before the heating and cooling seasons begin This will ensure that adequate combustion air is being drawn and the vent system is working properly Particular attention should be paid to the following items Repair as necessary Check physical supp...

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