Goodman GPG13 Скачать руководство пользователя страница 16

16

A

BNORMAL

 O

PERATION

 - H

EATING

Internal Control Failure

If the integrated ignition control in this unit encounters an
internal fault, it will go into a “hard” lockout and turn off the
diagnostic LED.  If diagnostic LED indicates an internal fault,
check power supply to unit for proper voltage, check all fuses,
circuit breakers and wiring.  Disconnect electric power for five
seconds.  If LED remains off after restoring power, replace
control.

External Lockout

An external lockout occurs if the integrated ignition control
determines that a measurable combustion cannot be
established within three (3) consecutive ignition attempts.  If
flame is not established within the seven (7) second trial for
ignition, the gas valve is deenergized, 15 second inter-purge
cycle is completed, and ignition is reattempted.  The control
will repeat this routine three times if a measurable combustion
is not established.  The control will then shut off the induced
draft blower and go into a lockout state.
If flame is established but lost, the control will energize the
circulator blower at the heat speed and then begin a new ignition
sequence.  If flame is established then lost on subsequent
attempts, the control will recycle for four (4) consecutive
ignition attempts (five attempts total) before locking out.
The diagnostic fault code is 1 flash for a lockout due to failed
ignition attempts or flame dropouts.  The integrated control
will automatically reset after one hour, or it can be reset by
removing the thermostat signal or disconnecting the electrical
power supply for over five seconds. If the diagnostic LED
indicates an external lockout, perform the following checks:

Check the supply and manifold pressures

Check the gas orifices for debris

Check gas valve for proper operation

Check secondary limit

A dirty filter, excessive duct static, insufficient air flow, a
faulty limit, or a failed circulator blower can cause this
limit to open.  Check filters, total external duct static,
circulator blower motor, blower motor speed tap (see
wiring diagram), and limit.  An interruption in electrical
power during a heating cycle may also cause the
auxiliary limit to open.  The automatic reset secondary
limit is located on top of the circulator blower assembly.

Check rollout limit

If the burner flames are not properly drawn into the heat
exchanger, the flame rollout protection device will open.
Possible causes are restricted or blocked flue passages,
blocked or cracked heat exchanger, a failed induced
draft blower, or insufficient combustion air. The rollout
protection device is a manual reset limit located on the
burner bracket.  The cause of the flame rollout must be
determined and corrected before resetting the limit.

Check flame sensor

A drop in flame signal can be caused by nearly invisible
coating on the sensor.  Remove the sensor and carefully
clean with steel wool.

Check wiring

Check wiring for opens/shorts and miswiring.

Important:

  If you have to frequently reset your gas/electric

package unit, it means that a problem exists that should be
corrected.  Contact a qualified servicer for further
information.

Pressure Switch Stuck Open

A pressure switch stuck open can be caused by a faulty
pressure switch, faulty wiring, a disconnected or damaged
hose, a blocked or restricted flue, or a faulty induced draft
blower.
If the control senses an open pressure switch during the pre-
purge cycle, the induced draft blower only will be energized.  If
the pressure switch opens after ignition has begun the gas
valve is deenergized, the circulator blower heat off cycle begins,
and the induced draft blower remains on.  The diagnostic fault
code is two flashes.

Pressure Switch Stuck Closed

A stuck closed pressure switch can be caused by a faulty
pressure switch or faulty wiring.  If the control encounters a
pressure switch stuck closed, the induced draft blower remains
off.  The diagnostic LED code for this fault is three (3) flashes.

Open Thermal Protection Device

If the primary limit switch opens, the gas valve is immediately
deenergized, the induced draft and air circulating blowers are
energized.  The induced draft  and air circulator blowers remain
energized until the limit switch recloses.  The diagnostic fault
code for an open limit is four (4) flashes.
A primary limit will open due to excessive supply air
temperatures.  This can be caused by a dirty filter, excessive
duct static, insufficient air flow, or a faulty limit.  Check filters,
total external duct static, blower motor, blower motor speed
tap (see wiring diagram), and limit.  This limit will automatically
reset once the temperature falls below a preset level.

Flame Detected with Gas Valve Closed

If flame is detected with the gas valve deenergized, the
combustion and air circulator blowers are energized.  The
diagnostic fault code is five (5) flashes for this condition.  The
control can be reset by removing the power supply to the unit
or it will automatically reset after one hour.  Miswiring is the
probable cause for this fault.

A

BNORMAL

 O

PERATION

 - C

OOLING

Short Cycle Compressor Delay

The automatic ignition control has a built-in feature that
prevents damage to the compressor in short cycling
situations.  In the event of intermittent power losses or
intermittent thermostat operation, the ignition control will delay
output to the compressor contactor for three minutes from the
time power is restored.  (Compressor is off a total of three
minutes).  The diagnostic LED will flash six (6) times to indicate
the compressor contactor output is being delayed.

NOTE: 

 Some electronic thermostats also have a built-in

compressor short cycle timer that may be longer than the three
minute delay given above.  If you are using an electronic thermostat
and the compressor has not started after three minutes, wait an
additional five minutes to allow the thermostat to complete its short
cycle delay time.

Содержание GPG13

Страница 1: ...Requirements Embodied in The American National Standard National Standard of Canada Shown Below ANSI Z21 47 CSA 2 3 Central Furnaces RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION ATTENTION INSTALLING...

Страница 2: ...11 HEATING 11 COOLING 11 FAN ONLY 12 Startup Adjustments and Checks 12 HEATING STARTUP 12 COOLING STARTUP 15 Troubleshooting 15 IGNITION CONTROL ERROR CODES 15 ABNORMAL OPERATION HEATING 16 ABNORMAL O...

Страница 3: ...L TO SHUT OFF TURN OFF THE MANUAL GAS SHUTOFF VALVE EXTERNAL TO THE FURNACE BEFORE TURNING OFF THE ELECTRICAL SUPPLY WARNING THIS PRODUCT CONTAINS OR PRODUCES A CHEMICAL OR CHEMICALS WHICH MAY CAUSE S...

Страница 4: ...the outdoor air i e combustion air for the unit will be frequently contaminated by compounds containing chlorine or fluorine Common sources of such compounds include swimming pool chemicals and chlor...

Страница 5: ...TION ELECTRIC SHOCK OR CARBON MONOXIDE THIS UNIT MUST BE PROPERLY INSTALLED REPAIRED OPERATED AND MAINTAINED This unit is approved for outdoor installation ONLY To assure that your unit operates safel...

Страница 6: ...TION AND OR EQUIPMENT DAMAGE HIGH ALTITUDE KITS ARE FOR U S INSTALLATIONS ONLY AND ARE NOT APPROVED FOR USE IN CANADA The rating plate is stamped with the model number type of gas and gas input rating...

Страница 7: ...E A MATCH OR OPEN FLAME TO TEST FOR LEAKS NEVER EXCEED SPECIFIED PRESSURES FOR TESTING HIGHER PRESSURE MAY DAMAGE GAS VALVE AND CAUSE OVERFIRING WHICH MAY RESULT IN PREMATURE HEAT EXCHANGE FAILURE THI...

Страница 8: ...acturers and propane gas suppliers Since propane gas will quickly dissolve white lead or most standard commercial compounds special pipe dope must be used Shellac base compounds resistant to the actio...

Страница 9: ...SI Z21 20 AUTOMATIC IGNITION SYSTEM L2 L2 L2 L2 ECON 120 135 150 SPEED UP LOW VOLTAGE CONNECTOR Y Y2 Low Voltage Wiring PG1360 1A Only Refer to the unit wiring diagram for electrical connections When...

Страница 10: ...onal Board of Fire Underwriters for the Installation of Air Conditioning Warm Air Heating and Ventilating Systems Pamphlets No 90A and 90B The supply duct from the unit through a wall may be installed...

Страница 11: ...lower will deenergize This allows any additional heat in the heat exchanger to be transferred to the conditioned space PG13 48 60 1A ONLY HEAT FAN OFF delay is fixed at 180 seconds Airflow level is 50...

Страница 12: ...lout protection device is located on the burner bracket The reason for elevated temperatures at the control should be determined and repaired prior to resetting this manual reset control WARNING TO AV...

Страница 13: ...gas being delivered to the unit 3 INPUT GAS HTG VALUE x 3600 SEC PER CUBIC FOOT Example Natural gas with a heating value of 1000 BTU per cubic foot and 34 seconds per cubic foot as determined by Step...

Страница 14: ...utward from the burner without curling floating or lifting off Temperature Rise Check Check the temperature rise through the unit by placing thermometers in supply and return air registers as close to...

Страница 15: ...does not operate Compressor Protection Devices The compressor includes components which are designed to protect the compressor against abnormal operating conditions WARNING TO PREVENT PERSONAL INJURY...

Страница 16: ...and carefully clean with steel wool Check wiring Check wiring for opens shorts and miswiring Important If you have to frequently reset your gas electric package unit it means that a problem exists th...

Страница 17: ...bris CONDENSER EVAPORATOR AND INDUCED DRAFT MOTORS Bearings on the air circulating blower motor condenser motor and the combustion fan motor are permanently lubricated No additional oiling is required...

Страница 18: ...rical power and gas supply CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION CAUTION ALWAYS VERIFY PROPER OPERATION AFTER...

Страница 19: ...Seconds 0 7 30 0 60 Circulator Blower Outdoor Fan and Compressor Thermostat ON OFF ON OFF ON OFF Legend PG10 12 24 60 PG1324 42 PG1348 60 100 50 Light Signal Refer to Abnormal Heating or Cooling Opera...

Страница 20: ...SUPPLY ENTRANCE CONDENSATE DRAIN CONNECTION 3 4 NPT FEMALE 16 1 8 19 1 8 EVAPORATOR CONTROL PANEL ACCESS PANEL 4 3 4 B 7 15 16 16 B 5 1 2 1 3 8 16 2 3 4 A 18 7 16 FLUE EXHAUST 51 47 BLOWER ACCESS PAN...

Страница 21: ...H OPTIONAL CONNECTED AT L1 L2 NOTE 4 B BL Y R FS R O R H C F Y BR CAP1 BL B PU 4 SPEED MOTOR ALS Y Y PS PU W G G W R BL Y Y PU R C Y Y2 Y1 Y BL 6 5 2 3 G 4 1 Y PU PL RS MV GAS VALVE MV GV PU W R BL GV...

Страница 22: ...ER BEFORE SERVICING OR INSTALLING THIS UNIT MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH B4312003 REV B Wiring is subject to change Always...

Страница 23: ...TC OT1 O T2 BR CM PU B Y COMP B B S C R CH OPTIONAL BL C LS R R BL BL PU BL R PU R R G G Y W PU Y1 Y 208 230 1 60 POWER SUPPLY B NOTE 2 B B BL BL BL BL B PU L1 B R CC L2 T1 T2 R B Y GRD R Y R Y2 CH O...

Страница 24: ...ENSER MOTOR CC CONTACTOR CH CRANKCASE HEATER FS FLAME SENSOR COMPONENT LEGEND CAP CAPACITOR L2 L2 MARKED TERMINAL LINE VOLTAGE LOW VOLTAGE UNMARKED TERMINAL WIRING WIRE SPLICE Y Y C Y2 Y2 1 REPLACEMEN...

Страница 25: ...PU B Y COMP B B S C R CH OPTIONAL BL C LS R R BL BL PU BL R PU R R G G Y Y Y2 W PU Y1 Y 208 230 1 60 POWER SUPPLY B NOTE 2 B B BL BL BL BL B PU L1 B R CC L2 T1 T2 R B Y GRD R Y1 PU PU BL BL BL PU Y Y...

Страница 26: ...NSER MOTOR CC CONTACTOR CH CRANKCASE HEATER FS FLAME SENSOR COMPONENT LEGEND CAP CAPACITOR L2 L2 MARKED TERMINAL LINE VOLTAGE LOW VOLTAGE UNMARKED TERMINAL WIRING WIRE SPLICE SOL SOLENOID 2 STAGE nd Y...

Страница 27: ...U PU PU BL BR 1 4 3 2 5 6 F C 240 24V 1 C 2 208 3 NOTE 4 GAS VALVE NOTE 5 ALT HONEYWELL W R GAS VALVE PLF Y1 Y2 Y C R W G CH OPTIONAL CONNECTED AT L1 L2 NOTE 3 NOTE 4 NOTE 2 208 230 3 60 CH OPTIONAL P...

Страница 28: ...ALS LS 8 6 3 RS PLF 6 5 2 3 C 1 4 GV FALSE FLAME SENSED OUTPUT DELAY OPEN LIMIT SWITCH COMPRESSOR ANTI CYCLE TIMER MAIN LIMIT OPEN STICKING GAS VALVE BAD SWITCH 3 MIN COMP WITHOUT INDUCER ON PRESSURE...

Страница 29: ...ECON 120 150 11 8 12 9 7 10 4 2 5 6 3 1 DI L1 FS HEAT UNUSED L2 GND POWER SUPPLY 208 230 3 60 CH OPTIONAL CONNECTED AT L1 L2 NOTE 3 Y1 Y2 CH OPTIONAL NOTE 5 PLF T1 T2 T3 T4 T5 NOTE 4 NO TE2 SEE NOTE 6...

Страница 30: ...CITOR WITH ECONOMIZER OPTION WH GR RD PU BL BL YL RD GR WH NO ECONOMIZER WH W W 0140G00087 Y C W R G Y C R G PU Y1 BL YL Y2 C GR RD G R THERMOSTAT FIELD WIRING 2 STAGE COOLING NOTE 3 TR NOTE NOTE 7 NO...

Страница 31: ...IONAL 460 3 60 SEE NOTE 6 BK BK PU RD BK YL RD GND RD BK BK RD CH OPTIONAL CONNECTED AT L1 L2 NOTE 2 SEE NOTE 3 SEE NOTE 5 TO THERMOSTAT VM GAS VALVE IGN FS MV ALT HONEYWELL GAS VALVE MV W R GV 5 4 1...

Страница 32: ...TYPE OF INSULATION AS ORIGINAL USE COPPER CONDUCTOR ONLY 0140G00088 4 ACCESSORY ECONOMIZER PLUG ON SELECT MODELS ADJACENT SPEED REPLACE THE BLACK MOTOR LEAD AT IBR 3 WITH RED 3 460V UNITS ARE SINGLE...

Страница 33: ...WH WH RD BK PU BL W R GAS VALVE GAS VALVE ALT HONEYWELL TO THERMOSTAT R C G Y W COOL P1 ECON 11 8 12 9 7 10 4 2 5 6 3 1 DI L1 FS HEAT UNUSED L2 GND POWER SUPPLY 460 3 60 CH OPTIONAL CONNECTED AT L1 L...

Страница 34: ...PTION WH GR RD PU BL BL YL RD GR WH NO ECONOMIZER WH W W 0140G00089 Y C W R G Y C R G PU Y1 BL YL Y2 C GR RD G R THERMOSTAT FIELD WIRING 2 STAGE COOLING NOTE 2 TR NOTE NOTE 6 NOTE 6 4 SEE NOTE 7 EM R...

Страница 35: ...135 ECON 120 150 11 8 12 9 7 10 4 2 5 6 3 1 DI L1 FS HEAT UNUSED L2 GND POWER SUPPLY 208 230 1 60 CH OPTIONAL CONNECTED AT L1 L2 NOTE 3 Y1 Y2 CH OPTIONAL NOTE 5 PLF T1 T2 T3 T4 T5 NOTE 4 N OTE2 SEE N...

Страница 36: ...ZER OPTION WH GR RD PU BL BL YL RD GR WH NO ECONOMIZER WH W W 0140G00267 Y C W R G Y C R G PU Y1 BL YL Y2 C GR RD G R THERMOSTAT FIELD WIRING 2 STAGE COOLING NOTE 3 TR NOTE NOTE 7 NOTE 7 5 NOTE 2 EM R...

Страница 37: ...Ton 2 1 2 Ton 3 Ton 3 1 2 4 Ton 5 Ton Min Filter Size 1 20 x 20 x 1 1 20 x 25 x 1 1 25 x 25 x1 2 20 x 20 x 1 2 20 x 25 x 1 MINIMUM CLEARANCES NOTE Roof overhang should be no more than 36 3 MIN 12 MIN...

Страница 38: ...38 THIS PAGE LEFT BLANK INTENTIONALLY...

Страница 39: ...39 THIS PAGE LEFT BLANK INTENTIONALLY...

Страница 40: ...significantly reduce the most frequent causes of product failure They are simple to service and forgiving to operate We use quality materials and components Finally every unit is run tested before it...

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