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IO-231

6/03

11

GAS PIPING  & GAS PIPE CAPACITY TABLE

Check the rating plate to make certain that the gas supplied
is compatible with the unit requirements. Care should be
taken after the installation of this appliance that the gas
control valve is not subjected to high gas supply line
pressure.
In making connections, avoid strains as they may cause
noise and damage the controls. Always use a back-up
wrench when tightening the gas supply pipe to the gas
control valve. Check for leaks in the gas supply using soap
bubbles or other approved methods.
NEVER USE AN OPEN FLAME TO CHECK FOR GAS
LEAKS.  THIS PRACTICE MAY CAUSE A FIRE,
EXPLOSION, BODILY HARM OR PROPERTY DAMAGE.
Pipe joint compound must be resistant to the action of L.P.
gas. When connecting the gas service to the furnace, a
ground joint union and manual shutoff must be installed
exterior to the furnace cabinet and located in the same
room so the control assembly may be easily removed.
The valve should be readily accessible for turning on or
off. A capped sediment trap, sometimes called a drip leg,
must be installed in the gas supply pipe as close to the
furnace as possible. The sediment trap must incorporate
a change of gas flow direction.
Refer to local codes or the previously mentioned
publications for proper location and size of the manual
shutoff and sediment trap lengths.
The gas pipe must be sized to eliminate undue pressure
drop. See pipe capacity table or consult your local utility.
Both the supply and manifold pressure must be measured
with all gas burning appliances running using the pressure
tap on the gas valve and the pressure adjusted if
necessary.

All gas piping must conform to local codes, or in the
absence of local codes, to the National Fuel Gas Code
ANSI Z223.1 and / or CAN/CGA B149 Installation Codes.

Note: 

Copper tubing must not be used for natural gas

installations where more than .3 grains of hydrogen sulfide
per 100 standard cubic feet of gas is present. (If the
quantities of hydrogen sulfide cannot be verified, do not
use copper).

FOR INSTALLATIONS IN  THE COMMONWEALTH OF
MASSACHUSETTS SEE FUEL GAS  AND PLUMBING
CODE 248 CMR: APPENDIX C.

Pipe 

Size*

½

¾

1

1 ¼

1 ½

10

132

278

520

1050

1600

20

92

190

350

730

1100

Length

30

73

152

285

590

890

of

40

63

130

245

500

760

Pipe

50

56

115

215

440

670

in Feet

60

50

105

195

400

610

70

46

96

180

370

560

80

43

90

170

350

530

*Nominal size of iron pipe in inches.

Capacity of gas pipe of different diameters and length in 

ft

3

/hr. with a pressure drop of 0.3" W.C. and a specific 

gravity of 0.60 (natural gas).

After the length of pipe has been determined, select the
pipe size, which will provide the minimum cubic feet per
hour of gas flow for the required input of the appliance. In
the case where more than one appliance utilizes the same
supply pipe be sure to consider the sum of all appliances.
The cubic feet of gas required for the appliances should
be determined using the following formula;

Cubic feet of           Gas input of appliance (BTU/hr.)

gas required            Heating value of gas (BTU/ft.

3

)

The gas input of the appliance is marked on the
specification plate. The heating value of the gas may be
determined by contacting the gas utility or gas supplier.

CIRCULATING AIR SUPPLY AND RETURN AIR

The circulating air supply may be taken from; 1) Outside
the building, 2) return ducts from several rooms, 3) central
return, 4) any combination of the above.
When a cooling coil is not installed it is recommended
that the supply duct have an access panel so the heat
exchanger can be viewed. This panel shall be of sufficient
size to permit the entrance of a light or probe to assist in
the observation of the heat exchanger integrity or sampling
the air stream. It should be sealed to prevent air leakage
during normal operation.
Return air from one dwelling shall not be discharged into
another dwelling through the heating system.
There shall be a positive separation between combustion
air and return air.
Do not obtain return air from a hazardous or insanitary
location or a refrigeration machinery room or any room or
space having any fuel-burning appliances therein.

Note:

 When a combination of outdoor and indoor air is uti-

lized the system should be designed and adjusted such
that the temperature reaching the appliance will not drop

=

CAUTION

If the local utility permits the use of a flexible gas connector -
ALWAYS USE A  NEW FLEXIBLE CONNECTOR.  

DO NOT

USE FLEXIBLE GAS LINES THAT HAVE SERVICED ANOTHER
APPLIANCE.  AFTER A PERIOD OF TIME THESE LINES MAY
BECOME BRITTLE AND CAN DEVELOP LEAKS.  The connec-
tions to a flexible gas line must be made outside of the furnace
cabinet.

CAUTION

DO NOT take return air from bathrooms, kitchens, furnace
rooms, garages, utility/laundry rooms or cold areas.  If outside
air is utilized, it should not be taken from within 10 feet of an
appliance vent outlet, a vent opening or a plumbing drainage
system, or the discharge from an exhaust system unless the
outlet is three (3) feet above the outside air inlet.  DO NOT take
return air from an area where it can pick-up objectionable odors,
fumes, or flammable vapors.

Содержание GMNTE

Страница 1: ...NOT USE THIS FURNACE IF ANY PART HAS BEEN UNDERWATER IMMEDIATELY CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE FURNACE AND TO REPLACE ANY PART OF THE CONTROL SYSTEM AND ANY GAS CON TROL THAT HAS...

Страница 2: ...t switch Roll out switch Transformer Door interlock switch Air pressure switch Induced draft blower BURNER ASSEMBLY Burners Manifold Orifices Gas Valve Igniter Flame sensor MISCELLANEOUS Wrapper Acces...

Страница 3: ...e with the current CAN CGA B149 1 2 Gas Installation Codes local plumbing or waste water codes and other applicable codes Additional helpful publications available from the NFPA are NFPA 90A Installat...

Страница 4: ...es equal to or less than 1 2 psig 3 5 kPa MIN CLEARANCES TO COMBUSTIBLE SURFACES Unobstructed front clearance of 24 for servicing is recommended RIGHT SIDE 1 VENT 0 REAR 0 LEFT SIDE 1 TOP OF PLENUM 1...

Страница 5: ...in ANSI Z221 3 section 5 3 When installed as a non direct vent furnace in an area which is deemed as a confined area see ANSI Z223 1 section 1 7 Space Confined the requirements are as follows All Com...

Страница 6: ...CTION BOOKLET THE VENT MUST TERMINATE OUTDOORS VENT COMBUSTION AIR SUPPLY PIPE LENGTHS Elbows must be long radius types Quarter bends or DWV The maximum length of the vent pipe and the combustion air...

Страница 7: ...vent terminal within four 4 feet of an adjacent building DIRECT VENT INSTALLATION DO NOT locate the vent terminal within twelve 12 inches of an operable window or door NON DIRECT VENT INSTALLATION DO...

Страница 8: ...nstructions Failure to follow these instructions can cause products of combustion including CARBON MONOXIDE to enter the building This appliance may be horizontally vented through an exterior wall See...

Страница 9: ...ns are not available a condensate pump may be employed This condensate pump must be constructed of corrosion resistant materials It must also have an auxiliary switch that will shut down the furnace i...

Страница 10: ...IO 231 6 03 10 DRAIN CONNECTIONS UPFLOW LEFT DOWNFLOW LEFT SIDE DOWNFLOW RIGHT SIDE UPFLOW RIGHT SIDE...

Страница 11: ...diameters and length in ft 3 hr with a pressure drop of 0 3 W C and a specific gravity of 0 60 natural gas After the length of pipe has been determined select the pipe size which will provide the mini...

Страница 12: ...NNECTIONS The electrical requirements are 115Volts 60 Hz 1 Ph A separate supply line with a current overload device and a manual switch where required must be installed Type T wire or equivalent with...

Страница 13: ...0 Btu ft3 ALTITUDE NAT GAS ORIFICE SIZE 0 1 999 45 2 000 2 999 46 3 000 3 999 47 4 000 4 999 47 5 000 5 999 47 6 000 7 000 48 The input to the furnace must be checked AFTER reorificing For altitudes a...

Страница 14: ...D CHECK OUT PROCEDURE General In most cases the safety controls are wired is series with the W leg It is imperative that these switches remain in the circuit Never jumper relocate unless as noted on t...

Страница 15: ...s blocked or dirty filters Circulating air filters must be inspected monthly for dirt accumulation and replaced if necessary Failure to maintain clean filters can cause premature heat exchanger failur...

Страница 16: ...78 68 1264 68 351 540 1058 68 1523 68 468 720 Norm 975 61 1404 61 1 5 390 600 Norm 1175 61 1692 61 2 0 520 800 1073 56 1544 56 429 660 1293 56 1861 56 572 880 945 63 1361 63 468 720 1058 68 1523 68 2...

Страница 17: ...ollowing figure for switch positions and their corresponding taps Turn off power to furnace for a minimum of 10 sec onds allowing motor to reset and recognize new speed selection Turn on power to furn...

Страница 18: ...will remain inoperable until this situation is corrected The venter blower is energized The vent pressure switch will close when it detects a pressure in excess of its setting If the pressure switch f...

Страница 19: ...n the heat exchanger perform the following Adjust the room thermostat to its lowest setting Turn off the gas and electric supply to the furnace Remove the control access door Open the gas supply union...

Страница 20: ...se any telephone in your Do not touch any electric switch Do not try to light any appliance WHAT TO DO IF YOU SMELL GAS the gas suppliers instructions Immediately call your supplier automatically ligh...

Страница 21: ...SURFACE IGNITION RELAY COM HI BL R SO GV LS P P ROS Y YLO G W 2 R W 1 BLUE WIRE COLOR CODE ORANGE GREEN BROWN BLACK PVR2 POWER VENT RELAY HIGH FIRE PVR1 POWER VENT RELAY LOW FIRE ROS ROLLOUT SWITCH PV...

Страница 22: ...ent causes of product failure They are simple to service and forgiving to operate We use quality materials and components Finally every unit is run tested before it leaves the factory That s why we kn...

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