background image

9

LOW VOLTAGE

BLOCK

MAIN POWER

LOW VOLTAGE

ENTRANCE

POWER THRU

THE CURB

CONTROL BOX

F

AILURE

 

OF

 

UNIT

 

DUE

 

TO

 

OPERATION

 

ON

 

IMPROPER

 

LINE

 

VOLTAGE

 

OR

 

WITH

 

EXCESSIVE

 

PHASE

 

UNBALANCE

 

CONSTITUTES

 

PRODUCT

 

ABUSE

 

AND

 

WILL

 

VOID

 

YOUR

 

WARRANTY

 

AND

 

MAY

 

CAUSE

 

SEVERE

 

DAMAGE

 

TO

 

THE

 

UNIT

 

ELECTRICAL

 

COMPONENTS

.

WARNING

Areas Without Convenience Outlet

It is recommended that an independent 115V power source
be brought to the vicinity of the roof top unit for portable lights
and tools used by the service mechanic.

U

NITS

 

INSTALLED

 

ON

 R

OOF

 T

OPS

Main power and low voltage wiring may enter the unit through
the condenser end or through the roof curb. Install conduit
connectors at the desired entrance locations.  External con-
nectors must be weatherproof.  All holes in the unit base must
be sealed (including those around conduit nuts) to prevent
water leakage into building.  All required conduit and fittings
are to be field supplied.

Supply voltage to roof top unit must not vary by more than
10% of the value indicated on the unit’s data plate.  Phase
voltage unbalance must not exceed 2%.  Contact your local
power company for correction of improper voltage or phase
unbalance.

HIGH VOLTAGE ENTRANCE

LOW VOLTAGE ENTRANCE

1:4

30 1/4”*

12 3/8”

(REMOVE PLUG)

* (6 Ton - 34 1/4”)

4 1/2”

47  1/2”

7  1/2”

POWER THRU

THE CURB

3.5 DIA.

RETURN

SU

PPL

Y

ELECTRICAL ENTRANCE AND THRU CURB

L

OW

 V

OLTAGE

 C

ONTROL

 W

IRING

1. A 24V thermostat must be installed for unit operation.

It may be purchased with the unit or field -supplied.
Thermostats may be programmable or
electromechanical as required.

2. Locate thermostat or remote sensor in the conditioned

space where it will sense average temperature. Do
not locate the device where it may be directly exposed
to supply air, sunlight or other sources of heat. Follow
installation instructions packaged with the thermostat.

3. Use #18 AWG wire for 24V control wiring runs not

exceeding 75 feet. Use #16 AWG wire for 24V control
wiring runs not exceeding 125 feet. Use #14 AWG
wire for 24V control wiring runs not exceeding 200
feet. Low voltage wiring may be National Electrical
Code (NEC) Class 2 where permitted by local codes.

4. Route thermostat wires from sub-base terminals to

the unit. Control wiring should enter through the
condenser panel opening indicated in “Electrical
Entrance Locations” figure. Connect thermostat and
any accessory wiring to low voltage terminal block
TB1 in the main control box.

NOTE:

Field-supplied conduit may need to be installed

depending on unit/curb configuration. Use #18 AWG solid
conductor wire whenever  connecting thermostat wires to
terminals on sub-base. DO NOT use larger than #18 AWG
wire. A transition to #18 AWG wire may be required before
entering thermostat sub-base.

TERMINAL THERMOSTAT

Red

R (24V)

Green

G (Fan)

Orange

O (Rev.  Valve)

White

W1 (Heat, 2nd)*

Brown

W2 (Heat 3rd)*

Yellow

Y (Cool)

C (Blue)

C (Common)

  *Optional field installed heat connections

CPC/H 036 THROUGH 072

Содержание CPC036

Страница 1: ...NSTALLING PERSONNEL Prior to installation thoroughly familiarize yourself with this Installation Manual Observe all safety warnings During installation or repair caution is to be observed It is your responsibility to install the product safely and to educate the customer on its safe use NOTE Please contact your distributor or our website for the applicable Specification Sheet referred to in this m...

Страница 2: ...RMANCE AND OR HAZARDOUS CONDITIONS MAY RESULT FROM THE USE OF SUCH NON APPROVED DEVICES WARNING Index Replacement Parts 2 Safety Instructions 2 General Information 3 Unit Location 4 Clearances 5 Roof Curb Post Installation Checks 5 Roof Top Duct Connections 6 Rigging Details 6 Electrical Wiring 8 Circulating Air and Filters 10 Venting 10 Condensate Drain Connection 10 Startup Adjustments and Check...

Страница 3: ...qual to the design heating and cooling loads of the area to be conditioned The loads should be calculated by an approved method or in accordance withASHRAE Guide or Manual J Load Calculations published by the Air Condi tioning Contractors of America Obtain from American National Standards Institute 1430 Broadway New York NY 10018 System design and installation should also where applicable follow i...

Страница 4: ...ake motorized fresh air intake too close to an exhaust outlet gas vent termination or plumbing vent outlet For specific distances required consult local codes Allow minimum clearances from the enclosure for fire protection proper operation and service access see Unit Clearances These clearances must be permanently maintained When the unit is heating the temperature of the return air entering the u...

Страница 5: ...on before unit placement Duct installation after unit placement is not recommended ALL CURBS LOOK SIMILAR TO AVOID INCORRECT CURB POSITIONING CHECK JOB PLANS CAREFULLY AND VERIFY MARKINGS ON CURB ASSEMBLY INSTRUCTIONS MAY VARY IN CURB STYLES AND SUPERSEDES INFORMATION SHOWN CAUTION See the manual shipped with the roof curb for assembly and installation instructions CLEARANCES 48 75 48 UNIT CLEARAN...

Страница 6: ... FORK LENGTH IS 42 TO PREVENT DAMAGE TO THE UNIT HOWEVER 48 IS RECOMMENDED CAUTION Provisions for forks have been included in the unit base frame No other fork locations are approved WARNING TO PREVENT POSSIBLE EQUIPMENT DAMAGE PROPERTY DAMAGE PERSONAL INJURY OR DEATH THE FOLLOWING BULLET POINTS MUST BE OBSERVED WHEN INSTALLING THE UNIT Unit must be lifted by the four lifting holes located at the ...

Страница 7: ...COMPRESSOR Y X CORNER CENTER OF GRAVITY LOCATIONS A B C D CPC036 35 27 525 500 115 150 105 130 CPC048 35 27 560 535 125 160 110 140 CPC060 35 27 605 580 135 170 120 155 CPC072 35 27 665 640 150 190 130 170 CPH036 34 28 605 580 130 180 110 155 CPH048 34 28 610 585 135 185 115 155 CPH060 34 28 615 590 135 185 115 160 CPH072 34 28 675 650 145 205 125 175 Operating Weight lbs Corner Weights lbs Weight...

Страница 8: ...done in accordance with these instructions the latest edition of the National Electrical Code ANSI NFPA 70 and all local codes and ordinances All field wiring shall conform with the temperature limitations for Type T wire 63 F 35 C rise The unit is factory wired for the voltage shown on the unit s data plate Refer to model nomenclature in Appendix D for voltage requirement for your unit NOTE If su...

Страница 9: ...W VOLTAGE CONTROL WIRING 1 A 24V thermostat must be installed for unit operation It may be purchased with the unit or field supplied Thermostats may be programmable or electromechanical as required 2 Locate thermostat or remote sensor in the conditioned space where it will sense average temperature Do not locate the device where it may be directly exposed to supply air sunlight or other sources of...

Страница 10: ...MEANS DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT TO AVOID PERSONAL INJURY OR DEATH DUE TO ELECTRICAL SHOCK B WARNING PRE STARTUP INSTRUCTIONS TO PREVENT PROPERTY DAMAGE OR PERSONAL INJURY DO NOT START THE UNIT UNTIL ALL NECESSARY PRE CHECKS AND TESTS HAVE BEEN PERFORMED CAUTION Prior to the beginning of Startup Adjustments and Checks procedures the following steps should be comp...

Страница 11: ...of disconnect agrees with voltage on unit identification plate and is within the utilization voltage range as indicated in Ap pendix C Electrical Data System Voltage That nominal voltage value assigned to a circuit or system for the purpose of designating its voltage class Nameplate Voltage That voltage assigned to a piece of equipment for the purpose of designating its voltage class and for the p...

Страница 12: ... charged and tested making it unnecessary to field charge Factory charges are shown on the unit nameplate Install service manifold hoses Gauges should read satura tion pressure corresponding to ambient temperature Charge should be checked to obtain 12 to 15 of sub cooling per system i e compressor circuits START UP PROCEDURE AND CHECKLIST Begin with power turned off at all disconnects 1 Turn therm...

Страница 13: ...etting for cooling and heating or automatic changeover for normal use 20 Be sure the Owner is instructed on the unit operation filter servicing correct thermostat operation etc REFRIGERATION PERFORMANCE CHECK Under normal summertime full load operating conditions superheat should be between 8 F and 12 F and sub cooling measured at the condenser outlet should be 15 F nominal A 25 F to 35 F temperat...

Страница 14: ...per to 30 60 and 90 respectively Accumulation of time for the timing period selected starts when the sensor closes ap proximately 31 F and when the wall thermostat calls for heat At the end of the timing period the unit s defrost cycle will be initiated provided the sensor remains closed When the sensor opens approximately 75 F the defrost cycle is terminated and the timing period is reset If the ...

Страница 15: ...that the homeowner inspect the unit before a seasonal start up The coils should be free of debris so adequate airflow is achieved The return and supply registers should be free of any obstructions The filters should be cleaned or replaced These few steps will help to keep the product up time to a maximum The Service section that follows should help in identifying problems if the unit does not oper...

Страница 16: ...se low discharge pressure resulting in low suction pressure and frost accumulation on the outdoor coil POOR TERMINATING SENSOR CONTACT The unit s defrost terminating sensor must make good ther mal contact with the outdoor coil tubing Poor contact may not terminate the unit s defrost cycle quickly enough to pre vent the unit from cutting out on high discharge pressure MALFUNCTIONING REVERSING VALVE...

Страница 17: ...SPEED TAP EXTERNAL STATIC PRESSURE ESP in w c STANDARD CFM AMPS WATTS RPM 0 10 1296 1 67 356 764 0 20 1245 1 60 334 830 0 30 1174 1 56 325 861 0 40 1103 1 52 316 891 0 50 1013 1 46 300 935 0 10 1502 2 10 456 836 0 20 1449 2 06 444 864 0 30 1396 2 02 432 891 0 40 1335 1 97 418 916 0 50 1273 1 91 404 940 0 60 1153 1 83 380 973 0 70 996 1 71 346 1017 0 20 1516 2 36 506 940 0 30 1454 2 31 496 960 0 40...

Страница 18: ... SPEED TAP EXTERNAL STATIC PRESSURE ESP in w c STANDARD CFM AMPS WATTS RPM 0 10 1622 2 54 539 809 0 20 1558 2 43 517 852 0 30 1494 2 32 495 895 0 40 1410 2 21 471 924 0 50 1326 2 10 447 953 0 10 1861 3 11 670 886 0 20 1733 2 78 606 918 0 30 1639 2 64 568 960 0 40 1564 2 51 542 984 0 50 1434 2 35 508 1017 0 60 1320 2 25 482 1039 0 70 1156 2 08 446 1067 0 10 1984 3 34 734 949 0 20 1883 3 18 694 977 ...

Страница 19: ...4 60 576 929 0 40 1947 4 68 588 957 0 50 1897 4 79 608 989 0 60 1857 4 87 620 1012 0 70 1763 4 99 640 1050 0 80 1741 5 06 650 1072 0 90 1669 5 19 668 1105 0 10 2137 4 95 634 913 0 20 2093 5 07 652 940 0 30 2095 5 19 670 962 0 40 2026 5 28 682 990 0 50 1980 5 40 698 1018 0 60 1961 5 49 720 1039 0 70 1914 5 58 732 1072 0 80 1845 5 70 742 1100 0 90 1766 5 69 740 1127 0 10 2299 5 70 742 942 0 20 2233 ...

Страница 20: ...5 0 20 2068 4 25 536 852 0 30 2029 4 37 552 885 0 40 1971 4 48 568 913 0 50 1911 4 61 586 950 0 60 1876 4 73 604 973 0 70 1821 4 86 622 1012 0 80 1792 4 91 630 1028 0 90 1740 5 03 648 1067 0 10 2233 4 76 608 863 0 20 2168 4 91 628 896 0 30 2125 5 02 640 924 0 40 2070 5 14 660 951 0 50 2050 5 27 678 979 0 60 1980 5 41 696 1012 0 70 1954 5 47 704 1034 0 80 1893 5 60 724 1067 0 90 1852 5 70 736 1089 ...

Страница 21: ...P CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP 0 2 2579 1 01 2368 0 85 2175 0 691 1961 0 55 0 4 2513 1 05 2318 0 89 2089 0 73 1906 0 59 1666 0 44 0 6 2514 1 14 2276 0 94 2045 0 77 1797 0 60 1604 0 47 0 8 2261 1 01 2017 0 82 1760 0 63 1 0 1989 0 87 1730 0 68 1 2 1695 0 72 CPC H072 STANDARD BELT DRIVE DOWN SHOT CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP 0 2 2771 1 27 2567 1 05 2421 0 88 2220 0 71 0 ...

Страница 22: ... H060 HIGH STATIC BELT DRIVE DOWN SHOT CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP 0 6 2331 1 01 2072 0 80 0 8 2324 1 10 2059 0 87 1791 0 66 1 0 2350 1 21 2058 0 95 1774 0 72 1 2 2367 1 33 2086 1 06 1776 0 79 1 4 2404 1 45 2111 1 17 1805 0 89 1 6 2136 1 28 1835 0 99 1 8 1868 1 10 CPC H072 HIGH STATIC BELT DRIVE DOWN SHOT CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP 0 6 2793 1 64 2603 1 39 2...

Страница 23: ...BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP 0 2 2420 0 79 2198 0 64 0 4 2605 1 02 2358 0 84 2133 0 67 1874 0 52 0 6 2526 1 06 2300 0 88 2026 0 70 1806 0 55 0 8 2529 1 15 2252 0 93 1975 0 73 1670 0 54 1 0 2233 0 99 1943 0 78 1628 0 57 1 2 1907 0 83 1582 0 61 CPC H072 STANDARD BELT DRIVE HORIZONTAL CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP 0 2 2784 1 30 2582 0 83 2411 0 79 0 4 2814 1 34 2620 1...

Страница 24: ...VE HORIZONTAL CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP 0 6 2323 0 92 0 8 2315 1 00 2009 0 77 1 2308 1 09 1992 0 84 1666 0 60 1 2 2338 1 21 1992 0 92 1646 0 66 1 4 2359 1 32 2025 1 02 1648 0 72 1 6 2404 1 45 2056 1 13 1684 0 82 1 8 2088 1 24 1722 0 92 CPC H072 HIGH STATIC BELT DRIVE HORIZONTAL CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP 0 6 2746 1 38 2515 1 12 0 8 2721 1 47 2494 1 21 226...

Страница 25: ...TIC 1 5 2 3 208 230 60 1 187 253 1 26 41 134 1 1 4 1 40 DD STD STATIC 1 0 7 6 DD STD STATIC 1 0 7 6 BD STD STATIC 1 0 3 8 460 60 3 414 506 1 7 76 52 0 1 1 4 0 80 BD STD STATIC 1 0 1 9 575 60 3 518 633 1 5 71 38 9 1 1 4 0 60 BD STD STATIC 1 5 2 3 208 230 60 3 187 253 1 19 123 1 1 3 1 92 BD STD STATIC 1 5 5 0 460 60 3 414 506 1 9 70 62 0 1 1 3 1 20 BD STD STATIC 1 5 2 5 575 60 3 518 633 1 7 4 50 0 1...

Страница 26: ...ted by the table above APPENDIX B ELECTRICAL DATA UNIT HEATER KIT MODEL NUMBER MINIMUM CFM EHK 10 1250 EHK 15 1250 EHK 10 1300 EHK 15 1400 EHK 18 1400 EHK 10 1700 EHK 15 1700 EHK 20 1800 EHK 10 2100 EHK 15 2100 EHK 20 2100 EHK 25 2100 MINIMUM AIR FLOW FOR ELECTRIC HEAT 5 TON 3 TON 4 TON 6 TON ...

Страница 27: ...cal discharge return and supply openings Install with insulation facing up using the longer screws provided in the literature package RETURN SUPPLY 12 17 7 3 8 11 25 6 1 4 4 7 8 DRAIN THRU CURB LOCATION EMBOSS FOR THRU THE BASE UTILITIES BOTTOM VIEW OF UNIT 8 3 16 5 7 8 19 7 16 27 3 8 47 1 2 4 1 2 7 1 2 SUPPLY RETURN 73 1 4 47 1 2 74 1 16 48 3 16 38 13 16 6 Ton 42 13 16 ...

Страница 28: ...28 Goodman Manufacturing Company L P 5151 Felipe Suite 500 Houston TX 77056 www goodmanmfg com www amana hac com 2010 2012 Goodman Manufacturing Company L P ...

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