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Control of the pressurized and saturated steam sterilization 

process

The Autoclave 

BIOCLAVE 12L 

is tested in the plant to check the capacity of sterilization, using for 

this purpose the Biological Indicator (BI) model “ATTEST” of the manufacturer “3M” 

(Ministry of Health 

Reg.: 10002070068) 

in order to attend to the requirements of ANVISA (National Agency of Sanitary 

Surveillance) in Brazil and of international organizations such as AAMI (Association for the Advancement 

of Medical Instrumentation) and CDC (Centers for Disease Control and Prevention).

Composition of the product: 

Plastic bottle containing a glass ampoule with nutrient broth and a strip 

of paper impregnated with suspension of dry spores of Bacillus stearothermophilus - ATCC 7953.

NOTE: 

The registration at the Ministry of Health of this product is performed separately from the 

Autoclave 12L, as the product “ATTEST” is not manufactured by Gnatus.

The BI test consists of an ampoule that contains and strip impregnated with 10 

Geobacilus 

sthearothermophillus

 spores. These organisms are particularly resistant to the steam sterilization 

process.

All 

BIOCLAVE 12L

 autoclaves are tested at the production line following a procedure that ensures 

the equipment’s efficiency to provide safe and sterilized articles.

Maintenance of the qualification

In order to maintain the quality and the sterilization efficiency during the equipment’s regular use, 

the BI test must be carried out routinely. To perform this test in the same place where the autoclave is 

installed, it must be used the ATTEST control system, which consists of BI test ampoules and an incubator, 

which allows the incubation of the test ampoule and the verification of the final result, 48 hours later.

Testing procedure using biological indicators

1) 

Make a test package that allows the steam to penetrate into it, place a BI inside it, and place 

the test package in the coldest part of the autoclave (in this case, the coldest part of the BIOCLAVE is 

the upper part, near the door), with the load for a routine cycle.

2) 

Identify the test package that contains the BI, remember that this package shall be opened to 

remove the BI.

3) 

Once the cycle is finished, wait until the package is cold, then open it and remove the BI; break 

the BI ampoule inside the specified incubator and incubate it for 48 hours.

4) 

At the same time, place a BI ampoule (one that hasn’t passed through the sterilization process) 

into the incubator, in order to verify the incubator operation and also to control the viability of the spores 

used in the test; check the BIs (both the positive control and the test ampoule), follow the directions 

provided by the manufacturer.

5) 

Record test data and its results in a record system

6) 

If the BI test’s results were positive, don’t use the equipment until it has been checked and 

repaired by the authorized technical service.

Attest biological monitoring system for steam sterilization 

process

For more information about biological and chemical control, access 

www.3M.com/br/hospitalar

 

CONTROL OF THE STERILIZATION PROCESS

Содержание Autoclave Bioclave 12L

Страница 1: ......

Страница 2: ...P Brasil Fone 55 16 2102 5000 Fax 55 16 2102 5001 C N P J 48 015 119 0001 64 Insc Est 582 329 957 115 www gnatus com br gnatus gnatus com br Technical Duties Gilberto Henrique Canesin Nomelini CREA SP 0600891412 Registration ANVISA Nº 10229030042 ATTENTION For greater safety Read and understand all the instructions contained in these Instructions for Use before installing or operating this Equipme...

Страница 3: ...fety Considerations 05 General Data 06 Technical Specifications 10 Symbols 11 Dimensions 12 Installation 14 Operation 14 Maintenance 16 Precautions 18 Cleaning 18 Control of the sterilization process 21 Troubleshooting 22 Final Considerations 23 ...

Страница 4: ... graduated cup fuses for voltage of 127 220 V and 2 trays made of stainless steel or aluminum totally pierced to allow a good circulation of heat ensuring excellent quality in the sterilization Quality Management System certificate in accordance to ISO 9001 2000 and ISO 13485 2003 standart assuring that equipments are produced in base with standardized procedures meeting the quality continually im...

Страница 5: ...essurization before switching the autoclave off Before turning your autoclave on install the fuses included with the equipment If the voltage were changed these fuses may be changed Use only the hose supplied by GNATUS or one similar so as to prevent if from melting when in contact with steam which may cause the external steam outlet obstruction We recommend you to read this manual entirely Use is...

Страница 6: ...e Placed in the internal part of the door they diminish the pressure in the chamber in case it exceeds The anti vacuum valve has the same function and it also reduces the pressure of the chamber if it were negative vacuum NOTE If during the sterilization procedure the valves were opened the operator can reset them However the appropriate cooling time must be observed in order to prevent accidents ...

Страница 7: ...upport The support 18 and the two trays 16 keep the materials to be sterilized apart from the chamber s side walls from the bottom and from the water WARNING The material to be sterilized can t be in contact with any of the internal walls of the chamber Graduated glass It s used to dose the quantity of distilled water needed for each sterilization cycle External steam outlet s hose This accessory ...

Страница 8: ...tch 09 Fuse holder 10 Steam outlet hose 11 Hose s fixing clamp 12 Steam external outlet 13 Anti vacuum valve 14 Sealing ring 15 Safety seal 16 Trays 26 Main switch 28A Stainless steel sterilization chamber 28B Aluminum sterilization chamber optional GENERAL DATA 05 15 13 14 16 01 02 03 04 26 09 08 06 12 11 10 28A 28B 07 ...

Страница 9: ...ly at 80 cm from the floor Leave enough space for handling the materials to be sterilized Check that the electricity network is compatible with the equipment s specification Before turning your autoclave on install the fuses included with the equipment Check if the grounding conductor is correctly connected Never use cord extensions connectors or voltage transformers NOTE This information are also...

Страница 10: ...transportation and storage Temperature limit for the packing to be stored or transported Packing to be transported and or stored with care should not suffer drop and neither receive impact Packing to be transported and or stored with care Indicates cycle end Indicates that the device is on Indicates that the device is in heating mode Indicates that the device is in sterilization mode Indicates dry...

Страница 11: ...11 TECHNICAL SPECIFICATIONS Dimensions mm ...

Страница 12: ...12 Contents of the marks accessible and not accessible TECHNICAL SPECIFICATIONS ...

Страница 13: ... 09 of the electronic board compartment then remove the broken fuse and place the new fuse 19 in the position indicated ATTENTION Before installing or replacing fuses unplug the electric power cord NOTE Fuses that come with the Autoclave 2 15A fuses installed in the equipment F2 F3 1 spare 1 08A fuse installed in the equipment F4 1 spare 1 0 5Afuse installed in the equipment F1 1 spare ATTENTION A...

Страница 14: ...the hose straight avoiding the formation of bends and siphons WARNING Use only the hose supplied by GNATUS or one similar so as to prevent if from melting when in contact with steam which may cause the external steam outlet obstruction Open the front door raising the door latch then push it to the left and check if the trays 16 are in their place There must be two trays and the biggest must be pla...

Страница 15: ...nty will not be applicable All material being sterilized must be previously washed rinsed and dried IMPORTANT Don t use Kraft TNT paper for wrapping the materials to be sterilized types of wrappings for autoclave sterilization Observe each country s standards for preparation of material to be sterilized Distribute the wrappings at equal distances 22 leaving enough space between them so as to allow...

Страница 16: ...e interruption key 4C Wait until the autoclave is completely depressurized before opening the door WARNING When in drying mode the autoclave s door must be kept ajar 25 During this period the user mustn t touch the internal parts of the autoclave so as to prevent accidents and burns The drying cycle lasts half an hour Finally the autoclave will emit three beeps the green V led 4G will come on indi...

Страница 17: ...valve If the valve 13 were opened during the sterilization process the operator can reset it Open the autoclave s front door and wait until it s cold Proceed as described in the drawing pressing them until they go back to their original position If the valves were opened repeatedly call a Gnatus authorized technician WARNING HIGH TEMPERATURE Before carrying out the procedure described above wait u...

Страница 18: ... cleaning Monthly the internal components of the autoclave must be cleaned and disinfected To clean the interior of your equipment tubing valves and filters we recommend the use of INOX CLEAN nº Reg MS 317130011 Follow manufacturer s directions for mixing the product Product s composition inorganic acids phosphate acrilato de sódio Mix the product following the instructions given by the manufactur...

Страница 19: ... with this purpose Its use has many disadvantages when compared to other materials such as irregularities and uneven texture what affects the resistance turning it inadequate for its use as microbial barrier Besides it frequently contains starch colorings and other toxic products that can stain the parts It can also contain Alkylthiophene which during the sterilization process may give off an unpl...

Страница 20: ...t be carried out routinely To perform this test in the same place where the autoclave is installed it must be used theATTEST control system which consists of BI test ampoules and an incubator which allows the incubation of the test ampoule and the verification of the final result 48 hours later Testing procedure using biological indicators 1 Make a test package that allows the steam to penetrate i...

Страница 21: ...chamber Use up to 70 of the chamber leaving spaces between the packages The autoclave doesn t swi tch on The cord is disconnected Connect the cord to the so cket Power cut Wait until energy is back Bad contact in the socket The ON OFF switch is OFF Replace fuse s Burnt fuse s Replace socket Turn the ON OFF button ON The autoclave s door can t be opened The autoclave isn t yet depres surized Wait t...

Страница 22: ...pecifications and standards required by Gnatus We must also point out to you our chain of authorized dealers Only dealers that make part of this chain will be able to keep your equipment constantly new for they count on technical assistants who have been trained and on spedific tools for the correct maintenance of your equipment Doubts and information GNATUS Call center 55 16 2102 5000 FINAL CONSI...

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