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5-15

Engine Control Module (ECM)

Truck models K 2500: LLY, LB7 or LBZ 6.6L V8 Diesel
Engine and M74 or MW7 Automatic Transmission.

Reprogramming the ECM is done with a TECH II
electronic diagnostic system. Your GM dealer has this
equipment. Your dealer has the correct calibration
identified by the calibration part numbers on the
following chart and any later updates after this
publication.

* New calibrations include maximum vehicle speed of 93 mph (150 km/h)

Model Year

Engine

Transmission

New Tire Sizes

*Calibration P/N

2003/2004

2004

LB7

M74

LT285/75R16 (628 Rev Mile)

(392 Rev per Kilometer)

LLY

M74

15130245

15130246

Please refer to the light duty series GM BODY BUILDER BOOK for further general information regarding

vehicle modification.

When tires are changed from the original equipment
size to those adapted to off-road usage, the Engine
Control Module (ECM) must be reprogrammed to correct
the speedometer reading.

This reprogramming will also limit maximum vehicle
speed to 93 mph (150 km/h).

2005

M74

LLY

15130247

LT285/75R16 (628 Rev Mile)

(392 Rev per Kilometer)

LT285/75R16 (628 Rev Mile)

(392 Rev per Kilometer)

2006

LT285/75R16 (628 Rev Mile)

(392 Rev per Kilometer)

MW7

LBZ

15130247

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Содержание Defense 2006

Страница 1: ......

Страница 2: ...s Under the Hood 5 4 Electrical System 5 13 Tires 5 16 Bulb Replacement 5 48 Vehicle Identification 5 50 Capacities and Specifications 5 51 Appearance Care 5 53 Maintenance Schedule 6 1 Maintenance Sc...

Страница 3: ...you sell your vehicle leave this manual and the owner manual with the vehicle This supplement contains information specific to the military upfit on your vehicle It does not explain everything you ne...

Страница 4: ...If you don t you or others could be hurt In the notice area we tell you about something that can damage the vehicle Many times this damage would not be covered by the warranty and it could be costly B...

Страница 5: ...iv NOTES...

Страница 6: ...1 1 Section 1 Seats and Restraints Troop Seats 1 2 Troop Seat Operation 1 2 Safety Belts 1 3 Safety Belts They Are for Everyone 1 3...

Страница 7: ...ock in both the up and down positions When the seat is in the up position the quick release pin will go through the left hand leg and the right hand leg of the seats It will then go through the seat c...

Страница 8: ...argo storage area by attaching the two clips on the belt to the tie down locations on the seat backs at the rear of storage area Be sure that the latches are in the locked position The latches are in...

Страница 9: ...1 4 NOTES...

Страница 10: ...rs 2 2 Starting and Operating Your Vehicle 2 3 Starting Your Vehicle 2 3 Vehicle Load Disconnect Switch 2 3 Accessory Power 24 Volt 2 4 Storage Areas 2 5 Cargo Cover 2 5 Rolling Up the Side Panels 2 5...

Страница 11: ...lock cylinders to secure them closed Manual Windows Rear Doors You will be able to open the side window by turning the window handles A in a clockwise direction which will allow you to lift the window...

Страница 12: ...ur Vehicle CAUTION Vehicle Load Disconnect Switch The vehicle is equipped with a load disconnect switch the switch disconnects 12 volt vehicle loads and 24 volt trailer aux loads that could cause a pa...

Страница 13: ...be equipped with a 24 volt Accessory Power circuit The connector A is located in the engine compartment on the driver s side rear corner of the vehicle under the fender support brace B The circuit is...

Страница 14: ...and the transfer case in a drive gear and not in NEUTRAL before raising or lowering the cargo cover The side panels and rear panel of the cargo cover can be rolled up The cargo cover allows ventilati...

Страница 15: ...ver 1 Release tension on the hooks by pushing the release on the front of the hook 2 Remove the plastic hook from the bed fastener 3 Pull apart the velcro flaps on both side panels near the vehicle ca...

Страница 16: ...n Rack Floor Mount The gun rack is designed for secure storage and easy mounting and dismounting of the gun The floor mount gun rack is located behind the front seats and will secure two guns If a gun...

Страница 17: ...installed Cab Mount If a gun is not properly stored it could be thrown about the vehicle in a crash or sudden maneuver You and others in the vehicle could be injured When ever you store a gun in the v...

Страница 18: ...s CAUTION The Pioneer Tool Kit is a multi purpose tool It incorporates seven basic hand tools into one compact unit based on a Hudson Bay style axe with a 36 inch handle All of the attachments are sto...

Страница 19: ...2 10 NOTES...

Страница 20: ...ing 3 3 Service Lights Blackout Control 3 4 Blackout Drive Light Control 3 5 Operating Service and Blackout Lighting 3 6 Interior Lamps 3 8 Topper Dome Lamp 3 8 Warning Lights Gages and Indicators 3 9...

Страница 21: ...3 2 Instrument Panel Accessory Panel Overview...

Страница 22: ...Before operating the vehicle visually inspect the exterior lighting to ensure that all lights are operating correctly in blackout and non blackout modes Ensure that lights and reflectors are not obscu...

Страница 23: ...ull the switch outward then push upward to the service ON position All normal service lamps will be operational with normal controls Move the service lights blackout switch to the center ALL OFF posit...

Страница 24: ...ion or in the down position for the blackout drive lights to function With the ignition switch in the ON position Pull the switch outward then up to the ON position the front blackout drive lamp will...

Страница 25: ...nt Rear Side Marker Lamps Marker Lamps Roof Fender and End Gate Stoplamps Back Up Lamps License Plate Lamps Front Rear Turn Signals Hazard Warning Lamps Cargo Lamp If Equipped Horn Front Rear Blackout...

Страница 26: ...lamps On Instrument Cluster Warning Lights SERVICE ON SERVICE ON ALL POSITIONS SERVICE ON ALL POSITIONS SERVICE ON SERVICE ON ALL POSITIONS OFF OFF OFF OFF ON OFF OFF OFF OFF Interior Lamp or Device B...

Страница 27: ...fiberglass cap it will include a white interior illumination lamp The lamp is located in the top center of the rear panel above the cap rear door Switches located in the cab and cargo area of the vehi...

Страница 28: ...ment Gages can indicate when there may be or is a problem with one of your vehicle s functions Often gages and warning lights work together to let you know when there is a problem with your vehicle 24...

Страница 29: ...edle is in the lower end of the yellow band this is unacceptable and the 24 volt battery may have run down charging system may not be able to provide full power at engine idle As engine speeds are inc...

Страница 30: ...bottom of the gage Tire Pressure Monitor Display The Tire Pressure Monitor TPM system uses radio and sensor technology to check tire pressure levels and temperature If the vehicle has this feature sen...

Страница 31: ...3 12 NOTES...

Страница 32: ...e Vehicle 4 2 Loading the Vehicle 4 2 Front Mounted Receiver 4 3 Rear Mounted Receiver 4 5 Recovery Loops 4 7 Enhanced Suspension System 4 8 Underbody Protection 4 8 Towing 4 9 Towing Your Vehicle 4 9...

Страница 33: ...argo Three labels on your vehicle show how much weight it was designed to carry and other information important to the vehicle the Vehicle Identification label Shipping Data Plate label and the Certif...

Страница 34: ...ss Combined Weight Rating GCWR F For actual vehicle specifications refer to label on vehicle The curb weight is the vehicle weight without cargo or occupants The maximum payload is the maximum allowab...

Страница 35: ...our transmission in NEUTRAL N Use your regular brakes to hold your vehicle in place and block the wheels to keep the vehicle from moving Notice Using a power winch with the transmission in gear to pul...

Страница 36: ...receiver with a power winch platform or with other accessories Never use the rear mounted receiver without the receiver extension The rear receiver B is located in the rear bumper There is a winch pow...

Страница 37: ...lace and block the wheels to keep the vehicle from moving Notice Using a power winch with the transmission in gear to pull out another vehicle may damage the transmission When operating a power winch...

Страница 38: ...re you can continue driving The loops meet MIL STD 209J for the tie down specifications and not for vehicle lifting These loops when used are under a lot of force Keep people away from the vicinity of...

Страница 39: ...le from the surrounding terrain Secure the towing cable to both front or rear loops with a V device to gain an even pull on both anchor points and avoid damage to the vehicle Enhanced Suspension Syste...

Страница 40: ...properly aligned when inserting it into the connector Pintle Hitch The pintle hitch is a dual purpose hitch It can tow trailers with either a lunnette eye or a standard coupler The pintle upper jaw c...

Страница 41: ...ining pin E into the receiver extension and the pintle hitch A 4 Install the spring clip C into the retaining pin E Operating the Pintle Hitch To Open 1 Open the latch by removing latch pin D 2 Pull u...

Страница 42: ...r vehicle the resulting repairs would not be covered by your warranty Pull a trailer only if you have followed all the steps in this section Ask your dealer for advice and information about towing a t...

Страница 43: ...4 12 NOTES...

Страница 44: ...5 Tires 5 16 Inflation Tire Pressure 5 16 Tire Pressure Monitoring System 5 16 Beadlock Wheels 5 16 Removing the Spare Tire and Tools 5 17 Removing the Flat Tire and Intalling the Spare Tire 5 24 Stor...

Страница 45: ...Government Vehicle Data Plate 5 50 Capacities and Specifications 5 51 Wheel Nut Torque 5 51 Tire Pressure EMP Only 5 52 Tire Pressure Monitoring System Settings EMP Only 5 57 Tire Pressure Alerts and...

Страница 46: ...form of military jet fuel Use of JP8 fuel is acceptable in DURAMAX 6 6L diesel vehicles and will not impact warranty coverage For additional information on other compatible fuels refer to the 2006 DUR...

Страница 47: ...nerator The following items are options that may be found on the 6 6L vehicle H 24 volt Accessory Power Connector I 24 volt 50 amp Fuse J 24 volt Battery K 12 volt 175 amp Fuse D 12 volt Generator E 2...

Страница 48: ...terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling Note There is also a 12 vo...

Страница 49: ...es are not touching each other If they are it could cause a ground causing the vehicle not to start The bad grounding could damage the electrical systems To avoid the possibility of the vehicles rolli...

Страница 50: ...d 5 Open the hood and locate the battery Find the positive and negative terminals on each battery CAUTION Using an open flame near a battery can cause battery gas to explode People have been hurt doin...

Страница 51: ...ith the good battery 8 Connect the negative cable to the negative terminal of the 12 volt system of the vehicle with the good battery 9 Connect the other end of the negative cable to the remote negati...

Страница 52: ...etal If this procedure does not work you will need to disconnect the 24 volt side battery and charge it alone for 10 minutes Replace the battery and repeat the jump starting procedures as outlined Not...

Страница 53: ...actly some or all of these things can hurt you CAUTION Slave Starting 24V NATO Connector If the battery or batteries on the vehicle have run down and the vehicle will not start you may want to use ano...

Страница 54: ...e cover Notice If you leave the communications navigation equipment or other accessories on during jump starting procedure they could be damaged The repairs wouldn t be covered by the warranty Always...

Страница 55: ...he eyes or on the skin flush the place with water and get medical help immediately Fans or other moving engine parts can injure you badly Keep your hands away from moving parts once the engine is runn...

Страница 56: ...ing harness These fuses are for the 24 voltmeter gage fuse 5 amp 24 volt trailer fuse 25 amp and 24 volt accessory power circuit 25 amp Your vehicle also has a special relay center for the blackout li...

Страница 57: ...straight out Blackout Lighting Relay Center The Blackout Light Relay block is located in the engine compartment on the driver s side of the vehicle on the underhood fuse block See Engine Compartment O...

Страница 58: ...w Tire Sizes Calibration P N 2003 2004 2004 LB7 M74 LT285 75R16 628 Rev Mile 392 Rev per Kilometer LLY M74 15130245 15130246 Please refer to the light duty series GM BODY BUILDER BOOK for further gene...

Страница 59: ...e tire pressure monitor sensors Beadlock Wheels If the vehicle has this feature a Tire Pressure Monitoring TPM system this system is a sensing device designed to identify and display tire operating da...

Страница 60: ...the tire s air chamber Replace with the same type style or size as originally equipped or the beadlock wheels may not function properly For tire pressures see the Tire Pressure Chart in Capacities and...

Страница 61: ...ed To remove the tire use and turn the wheel wrench counterclockwise and remove the wheel nuts A Swing Away Carrier The swing away tire carrier is located at the rear of the vehicle attached to the bu...

Страница 62: ...B which is attached to the cable A to remove the pin from the latch bolt nut C 2 Lift up on the latch on the left side of the vehicle to release the spare tire carrier from the vehicle The handle wil...

Страница 63: ...ch forcefully The spare tire carrier is latched properly when the latch handle has lowered to the closed position 2 Reinstall the cable B by pushing in the button on the pin A and inserting the pin in...

Страница 64: ...el Blocks For regular cab models the jack you will need is behind the passenger s seat The following steps apply only to vehicles featuring Option Package EMP Enhanced Mobility Package For vehicles wi...

Страница 65: ...ls To Remove the Spare Tire Tools Except In Cab Tire Carrier 1 Wing nuts A are used to retain the storage bag and tools To remove them turn the wing nuts counterclockwise 2 Remove the wheel blocks by...

Страница 66: ...located behind the jack mounting bracket In Cab Tire Carrier 1 Release the Velcro straps retaining the storage bag and tools B 2 Turn the jack handle end counterclockwise A to release it 3 Grasp and...

Страница 67: ...evel surface 2 Ensure that the vehicle s transmission is in park and the transfer case is NOT in neutral 3 Set the vehicle parking brake Removing the Flat Tire and Installing the Spare Tire This appli...

Страница 68: ...ace the jack only at the appropriate jack point 8 Front Flat Tire Position the jack under the vehicle on the frame behind the flat tire where the frame sections overlap Front Flat Tire 9 Rear Flat Tir...

Страница 69: ...g surfaces and spare wheel Rust or dirt on the wheel or on the parts to which it is fastened can make the wheel nuts become loose after a time The wheel could come off and cause an accident When you c...

Страница 70: ...o an accident Be sure to use the correct wheel nuts If you have to replace them be sure to get new GM original equipment wheel nuts Stop somewhere as soon as you can and have the nuts tightened with a...

Страница 71: ...l wrench C the wheel wrench extension D and the wheel blocks E 1 Remove the wheel blocks from the tool bag Then lift the wheel block as shown to lock it into place 2 Ensure that the vehicle is parked...

Страница 72: ...ndle with the hook end connected to the u hook clevis on the jack Slide the wheel wrench onto the jack handle extension 9 Rear Flat Tire Assemble the jack together with the jack handle and the jack ha...

Страница 73: ...he jack head Rear Flat Tire Getting under a vehicle when it is jacked up is dangerous If the vehicle slips off the jack you could be badly injured or killed Never get under a vehicle when it is suppor...

Страница 74: ...you change a wheel remove any rust or dirt from the places where the wheel attaches to the vehicle In an emergency you can use a cloth or a paper towel to do this but be sure to use a scraper or wire...

Страница 75: ...them be sure to get new GM original equipment wheel nuts Stop somewhere as soon as you can and have the nuts tightened with a torque wrench to the proper torque specification See Capacities and Speci...

Страница 76: ...spare tire on the tire carrier do the following 1 Return the tire back into the tire carrier and install retainer A washer and retainer nut B Storing a Flat or Spare Tire and Tools This applies only...

Страница 77: ...Low Pressure Indicator This message will display to indicate a low wheel pressure condition D Alert Indicator This message will display to alert the user of a problem When the alert occurs stop and ch...

Страница 78: ...When power is applied to the receiver the gage display momentarily turns on all icons beeps and the gage backlight blinks once The unit then goes into standby mode waiting for data from the wheel tran...

Страница 79: ...g vehicle transmitter After data from all transmitters is received the display will be in the state shown or normal mode until an alert or warning condition is detected Data from a towed vehicle or tr...

Страница 80: ...the amount of deviation from required pressure Press any button to acknowledge the alert and stop the flashing The gage light will remain on and the system returns to normal mode Example Pressure Dev...

Страница 81: ...ously Press any button to acknowledge and stop the flashing The gage light remains on and the display reverts to a normal mode The Low Pressure Alert is cancelled when the tires are properly re inflat...

Страница 82: ...perature Alert Units Selection _ Bar PSI C F C F These gage indicators will display during programming The lit indicator will inform the user as to which section is being programmed Cold Inflation Pre...

Страница 83: ...to scroll to the desired axle The tires of the selected axle are filled in 4 Press the MODE button to view the current value 5 Press the TIRE button to increase the value 6 Press the MODE button to de...

Страница 84: ...evel 1 Programming Mode see Entering Programming Mode 4 Press the TIRE button to increase the value 5 Press the MODE button to decrease the value 6 To disable this feature press the MODE button until...

Страница 85: ...icates the correct tire pressure switch to the Pressure Deviation readout A blank display indicates that the reading on the display is the correct one Any or value indicates the tire pressure is incor...

Страница 86: ...se the TIRE or MODE button to scroll through the four combinations of unit settings 5 When the desired combination is displayed press the SET button to save and exit this mode 6 Press the SET button a...

Страница 87: ...programmed in two locations causing the error 3 Press the TIRE button to scroll to a tire position 4 Press the MODE button to select it for editing Note The current tire position number will be dis pl...

Страница 88: ...Enter Level 2 Program ming Mode see Entering Programming Mode 2 Press the TIRE button to scroll to the desired axle the tires of the selected axle are filled in 3 Press the MODE button to display the...

Страница 89: ...from the selected tire location press the MODE button 7 Press the TIRE button to scroll to another position and repeat step 4 or 5 as required 8 Press the SET button to save and exit If no error is fo...

Страница 90: ...one tire location contains the same sensor ID the display will prompt an error and flash between this message and the display with the conflicting tires filled in If so indicated repeat the programmin...

Страница 91: ...ew bulb into the socket and press in and turn clockwise 6 Install the rubber lens gasket into the lamp groove 7 Reinstall the lens and tighten the screws Bulb Replacement Headlamp To replace the black...

Страница 92: ...e The filter is attached to the front axle vent tube It is located in the engine compartment next to the left inner wheel housing When to Change the Filter Refer to the Scheduled Maintenance on page 6...

Страница 93: ...le as to the make model Gross Vehicle Weight GVW and vehicle dimensions Government Vehicle Data Plate This plate is located on the driver s side front corner of the inner door panel The data plate is...

Страница 94: ...90 kg 65 PSI 4 48 Bar Highway Cross Country Mud Sand Snow 18 25 30 93 mph 149 km h 30 mph 48 km h 10 mph 16 km h 2300 lbs 1043 kg 2300 lbs 1043 kg 2300 lbs 1043 kg 40 PSI 2 76 Bar 23 PSI 1 59 Bar 18 P...

Страница 95: ...eviation Pressure Alert Low Pressure Warning Highway Front Axle 5PSI 0 34 Bar Highway Rear Axle Highway Tire PressureAlerts and Warnings 5PSI 0 34 Bar 5PSI 0 34 Bar Cross Country Mud Sand Snow _ _ _ 5...

Страница 96: ...er using only mild soap and water Do not use cleaning agents that are petroleum based or that contain acid or abrasives All cleaning agents should be flushed promptly and not allowed to dry on the sur...

Страница 97: ...5 54 NOTES...

Страница 98: ...5 55 NOTES...

Страница 99: ...5 56 NOTES...

Страница 100: ...nce Schedule Maintenance Schedule 6 2 Maintenance Requirements 6 2 Scheduled Maintenance 6 2 Maintenance Footnotes 6 2 Recommended Fluids and Lubricants 6 3 Normal Maintenance Replacement Parts 6 3 Ma...

Страница 101: ...ce The following service should be performed at the following mileage intervals Maintenance Footnotes a Lubricate the swing away tire carrier hinge at vehicle engine oil change intervals More frequent...

Страница 102: ...2 Category LB or GC LB Normal Maintenance Replacement Parts Replacement parts identified below by name part number or specification can be obtained from your GM Goodwrench dealer For other replacement...

Страница 103: ...erformed After the scheduled services are performed record the date odometer reading who performed the service and the type of services performed in the boxes provided See Maintenance Requirements on...

Страница 104: ...6 5 Date Services Performed Odometer Reading Serviced By...

Страница 105: ...6 6 Date Services Performed Odometer Reading Serviced By...

Страница 106: ...6 7 NOTES...

Страница 107: ...6 8 NOTES...

Страница 108: ...7 1 Section 7 Customer Assistance Information Customer Assistance Information 7 2 Contact Information 7 2...

Страница 109: ...review of your concerns provide the following information 1 The Vehicle Identification Number this will be on the VIN plate in the cab of the vehicle 2 Current mileage on the vehicle 3 Nature of the p...

Страница 110: ...ting Controls 3 6 Exterior Lamps 3 3 Interior Lamps 3 8 Overview 3 2 Accessory Power 24 Volt 2 4 Air Filter Restriction Indicator 3 11 Appearance Care 5 53 Cargo Cover 5 53 Seat Covers 5 53 Washing Yo...

Страница 111: ...Starting Slave Starting 24V NATO Connector 5 10 12V System 5 5 Electrical System 5 13 Blackout Lighting Relay Center 5 14 Engine Control Module ECM 5 15 Fuses and Circuit Breakers 5 13 Engine Compart...

Страница 112: ...Tools 5 17 Replacement Bulbs 5 48 L Lamps Exterior 3 3 Interior 3 8 Lighting Blackout 3 5 Service 3 4 Loading the Vehicle 4 2 Maintenance Schedule Front Axle Vent Filter 5 49 Maintenance Footnotes 6 2...

Страница 113: ...iler Connections 4 9 Your Vehicle 4 9 Trailer Connections 4 9 Transfer Case Vent Filter 5 49 Troop Seats Troop Seat Operation 1 2 S SafetyBelts Safety Belts They Are For Everyone 1 3 Safety Warnings a...

Страница 114: ...ng Your Vehicle 2 3 Vehicle Storage 5 5 Vent Filters 5 49 Front Axle 5 49 Rear Axle 5 49 Transfer Case 5 49 Voltmeter Gage 3 9 W Warnings Tire Pressure Monitor System Alerts and Warnings 5 37 Tire Pre...

Страница 115: ...8 6 NOTES...

Страница 116: ......

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