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5-34
BRAKES
7. Add fresh approved brake fluid to the master cylinder
reservoirs to bring the level up to within 1/8" (3 mm)
of the top.
8. Pump brake pedal to seat linings against rotor.
9. Clinch upper ears of outboard shoe by positioning
channel lock pliers with one jaw on top of upper ear and
one jaw in notch on bottom of shoe opposite upper ear
(fig. 5-30).
10. After clinching, ears are to be flat against caliper
housing with no radial clearance.
11. If radial clearance exists, repeat clinching procedure.
Completion
1. Replace the shoe and linings on the other front wheel
disc brake in exactly the same manner as just
described. Relining is to be done in full axle sets only.
When completed, reinstall the wheel and tire
assemblies. Torque wheel nuts to specifications. Install
wheel covers and lower the vehicle to the floor.
NOTICE:
See "Notice" on Page 1 of this section.
2. Whenever the front wheel disc brakes are relined, the
rear drum brakes should be checked also.
B E N D IX D ISC BRAKE SH O E A N D L IN IN G
The brake linings should be inspected any time the
wheels are removed. Check both ends of the outboard shoe
by looking in at each end of the caliper (fig. 5-31). This is the
point at which the highest rate of wear normally occurs. At
the same time, check the lining thickness on the inboard
shoe by looking down through the inspection hole in the top
of the caliper; see "Brake Inspection" portion of this
section. The inboard shoe is installed with the ends of the
shoe resting in the steering knuckle. The large tab at the
bottom of the outboard shoe is bent over at the right angle
and fits in the cutout in the outboard section of the caliper.
Removal (Front or Rear)
NOTICE:
See "Notice" on page 1 of this section.
1. Remove master cylinder cover and observe brake fuuid
level in front reservoir is more than 1/3 full, siphon the
necessary amount out to bring the level to 1/3 full. This
step is taken to avoid reservoir overflow when the
caliper piston is pushed back into its bore. Discard the
brake fluid removed. Never reuse brake fluid.
2. Raise the vehicle on a hoist and remove wheels.
3. Push the piston back into its bore. This can be
accomplished by using a "C " clamp as shown in Figure
5-33.
4. Remove the bolt at the caliper support key. Using a
brass punch, remove the key and spring (fig. 5-34).
5. Lift the caliper off the disc and support in a raised
position with a heavy wire (fig. 5-35).
NOTICE:
Do not support the weight of the caliper on the
brake hose as damage to the brake hose could result.
6. Remove the inboard shoe from the steering knuckle or
rear caliper support (fig. 5-32). Remove and discard
the inboard shoe clip. Remove the outboard shoe from
the caliper. It may be necessary to tap the
Fig. 5-33--Pushing Piston into Bore Using a " C " Clamp
Fig. 5-34--Removing the Caliper Support Key
Содержание 1982 Light Duty Truck
Страница 1: ......
Страница 28: ...HEATER 1A 3 Fig lA 2 Heater Control C K Models Fig lA 3 Heater Control G Models...
Страница 37: ...Fig 1A 11 T E E V A L V E A S M TEE AND VALVE C36...
Страница 38: ...HEATER 1A 13 Fig 1A l2 Distributor Ducts G Models Fig 1A l5 Control Assembly G Models...
Страница 39: ...1A 14 HEATER V IE W A V IE W B Fig 1A l7 Control Cable Routing G Models...
Страница 42: ...HEATER 1A 19 Fig 1A 23 Auxiliary Heater Hose Routing...
Страница 56: ...AIR CONDITIONING IB 13 Chart 1B 4 Pressure Cycling CCOT System Diagnosis...
Страница 64: ...Fig 1B 17 C60 System Vacuum Diagram C K Series...
Страница 65: ......
Страница 66: ...Fig 1B 19 C60 Motor Home Chassis Wiring Diagram SWITCH AIR CONDITIONING IB 2 3...
Страница 67: ...IB 24 AIR CONDITIONING Fig IB 20 1 P A C Harness Wiring...
Страница 68: ...AIR CONDITIONING IB 25 VIE W A Fig IB 21 A C Compressor wiring...
Страница 76: ...AIR CONDITIONING IB 33 Fig 1B 26 Compressor Mounting...
Страница 91: ...IB 48 AIR CONDITIONING Fig 1B 59 C K Models Refrigerant Lines L6...
Страница 150: ......
Страница 162: ......
Страница 164: ...2D 2 BODY Fig 2D 4 Typical Utility Vehicle Model...
Страница 165: ...BODY 2D 3 Fig 2D 5 Typical Vans and Sport Vans Models Fig 2D 6 Typical Commercial Cutaway Model Van...
Страница 182: ...2D 20 BODY Fig 2D 51 Rear Door Controls Fig 2D 52 Rear Door Outside Handle and Lock Cylinder...
Страница 193: ...BODY 2D 31 BELTS 3RD SEAT Fig 2D 82 Seat Belt Installation Suburban Driver Seat Suburban...
Страница 194: ...2D 32 BODY Fig 2D 85 Passenger s Bucket Seat Chassis Cab...
Страница 195: ...BODY 2D 33 Fig 2D 88 Rear Bench Seats Suburban...
Страница 196: ...2D 34 BODY Fig 2D 89 CK Utility Seat Attachments...
Страница 197: ...BODY 2D 35 Fig 2D 90 Seat Separator Compartment and Door CK Models...
Страница 198: ...2D 36 BODY MOUNT 1 V MOUNT 2 CK 10 j Fig 2D 91 Body Mounting Chassis Cab Fig 2D 92 Body Mounting Crew Cab...
Страница 222: ......
Страница 223: ...BODY 2D 61 Fig 2D 139 Front Seat Belt Installation...
Страница 228: ......
Страница 234: ......
Страница 252: ...3B2 8 MANUAL STEERING GEAR Fig 3B2 11 Manual Steering Gear Exploded View...
Страница 256: ......
Страница 273: ...POWER STEERING SYSTEM 3B3 17 with LE3 Engine Exc HC4 LE4 LG9 LF4 LS9 LT9 and JB7 HC4 and JB8...
Страница 305: ...STEERING COLUMNS 3B4 17 Fig 3 B 4 1 9 S h ift T u b e A d ju s tm en t 3 S peed M an u al T ransm ission...
Страница 342: ......
Страница 389: ...REAR SUSPENSION 3D 7 Fig 3D 17 Rear Spring Installation C K Models...
Страница 390: ...3D 8 REAR SUSPENSION Fig 3D 20 Rear Spring lnstallation P10 20 Fig 3D 21 Rear Spring lnstallation P30...
Страница 428: ...4 B 1 4 REAR AXLE Fig 4B 8 Gear Tooth Nomenclature Fig 4B 9 G ear Tooth Contact Pattern Check...
Страница 444: ......
Страница 454: ......
Страница 468: ...4 B 5 2 REAR AXLE Fig 4B5 2 Rockwell Assembly...
Страница 480: ...4 B 5 1 4 REAR AXLE...
Страница 482: ...i...
Страница 502: ......
Страница 520: ......
Страница 533: ...Fig 5 5 Front Brake Pipes and Hoses C K Models BRAKES 5 13...
Страница 534: ...Fig 5 6 Front Brake Pipes and Hoses G M odels 5 14 B R A K E S...
Страница 535: ...Fig 5 7 Front Brake Pipes and Hoses P Models BRAKES 5 15...
Страница 536: ...5 16 BRAKES Fig 5 8 Rear Brake Hoses...
Страница 538: ...5 18 BRAKES Fig 5 10 Parking Brake System Typical...
Страница 539: ...BRAKES 5 19...
Страница 552: ...5 32 BRAKES Fig 5 23 Caliper to Stop Clearance BOOT Fig 5 24 Boot Installation Fig 5 25 Sleeve Installation...
Страница 570: ...5 50 BRAKES Fig 5 57 Power Steering Hose Routing C K Models...
Страница 571: ...BRAKES 5 51 Fig 5 58 Power Steering Hose Routing G Models...
Страница 572: ...Fig 5 59 Power Steering H ose Routing P Models 5 52 BRAKES...
Страница 577: ...BRAKES 5 57 4 CONT A SECONDARY DIAPHRAGM B SECONDARY POWER 4 CONT C PRIMARY D Fig 5 5A Service...
Страница 604: ......
Страница 625: ...NOTES ENGINE 6 21...
Страница 626: ......
Страница 629: ...IN LINE 6 6A1 3 OIL PRESSURE SENDING UNIT Fig 6A1 1 In Line Engine Lubrication...
Страница 630: ...6A1 4 IN LINE 6 Fig 6 A l 2 P Series Engine Front Mount...
Страница 631: ...IN LINE 6 6A1 5 Fig 6Al 3 P Series Engine Rear Mount Fig 6 A l 4 C Series Engine Rear Mounts...
Страница 634: ...6A1 8 IN LINE 6 Fig 6Al 7 K Series Engine Rear Mount...
Страница 660: ......
Страница 663: ...SMALL BLOCK 6A4 3 Fig 6A4 T Engine Lubrication...
Страница 664: ...6A4 4 SMALL BLOCK Fig 6A4 2 Engine Lubrication...
Страница 665: ...Fig 6A4 3 P Series Engine Mount Bracket...
Страница 667: ...SMALL BLOCK 6A4 7 Fig 6A 4 5 P Series Engine Front Mount...
Страница 668: ...6A4 8 SMALL BLOCK...
Страница 669: ...SMALL BLOCK 6A4 9 Fig 6A 4 7 K Series Engine Mounts...
Страница 670: ...6A4 10 SMALL BLOCK Fig 6A 4 8 C Series Engine Mounts...
Страница 703: ...MARK IV 6A5 7 Fig 6A 5 6 P Series Engine Front Mount...
Страница 704: ...6A5 8 MARK IV Fig 6 A 5 7 C Series Engine Mounts...
Страница 731: ...6 2 DIESEL 6A7 3...
Страница 760: ...6B 6 ENGINE COOLING Fig 6B 7 A C and A I R Adjustment...
Страница 771: ...ENGINE COOLING 6B 17 Fig 6B 20 Engine O il C o o le r 6 2L Diesel...
Страница 784: ......
Страница 807: ...CARBURETOR MODEL 2SE 6C2 9 Fig 6C2 6 Typical 2SE Carburetor Assembly...
Страница 820: ......
Страница 830: ...6C4 10 CARBURETOR MODEL M4ME M4MC 101368 Fig 6C4 12 M 4M C M 4M E Carburetor Exploded View...
Страница 848: ......
Страница 876: ......
Страница 888: ...6D 12 ENGINE ELECTRICAL Fig 6D 6C Generator Mounting Fig 6D 7C Generator Mounting...
Страница 919: ...ENGINE ELECTRICAL 6D 43...
Страница 923: ...Fig 6D 28D Engine Wiring LE9 LF3 LG9 LS9 D IS T R W IR E ASM E S C CONNECTOR E N G IN E HARNESS...
Страница 934: ...Fig 6D 8E Starter M otor Mounting...
Страница 944: ...i m 1 jry V pvh i HQdVOfcW 0 t V c i v 5 1 J A oh yj Vlk op a j A K j A fmJO Y A u e v c ii gty V AA...
Страница 974: ......
Страница 1011: ...Figure 350C 25A Neutral Engine Running AUTOMATIC TRANSMISSION 350C 11...
Страница 1054: ...Fig 7A 1C 400 Autom atic Transmission Side Cross Section Typical...
Страница 1152: ...700 R4 40 AUTOMATIC TRANSMISSION Figure 700 R4 76 Transmission Assembly Exploded View...
Страница 1162: ......
Страница 1189: ...89MM MANUAL TRANSMISSION 7B3 5 Fig 7 3 4 4 Speed 89mm Exploded View...
Страница 1219: ...CLUTCH 7C 5 Fig 7C 6 C K Truck Clutch Controls...
Страница 1220: ...Fig 7C 7 G Truck Clutch Controls...
Страница 1221: ...CLUTCH 7C 7 Fig 7C 8 P Truck Clutch Controls...
Страница 1234: ...7E 2 TRANSFER CASE Fig 7E 1 Model 208 Transfer Case Cross Section...
Страница 1237: ...M J TRANSFER CASE 7E 5 STRUT ROD SKID PLATES 102757 AUTOMATIC Fig 7E 5 Transfer Case Shifter Skid Plates and Strut Rods...
Страница 1238: ...7E 6 TRANSFER CASE WITH AUTOMATIC TRANSMISSION WITH MANUAL TRANSMISSION Fig 7E 6 Transfer Case Attachments...
Страница 1252: ...7E 20 TRANSFER CASE Fig 7E 39 Transfer Case Attachment Typical...
Страница 1278: ...8A 16 ELECTRICAL BODY AND CHASSIS Fig 8A 11 License Plate Lamps C K Series...
Страница 1280: ...8A 18 ELECTRICAL BODY AND CHASSIS VIEW A VIEW B Fig 8A 15 CK Series Rear Lamp W iring...
Страница 1281: ...ELECTRICAL BODY AND CHASSIS 8A 19 Fig 8A 16 CK Series Auxiliary W iring...
Страница 1289: ...Fig 8B 12 Seat Belt Reminder System Diagnosis SEAT BELT REMINDER LIGHT BUZZER DIAGNOSIS ELECTRICAL AND WIRING 8B 7...
Страница 1290: ...8B 8 ELECTRICAL AND WIRING Fig 8B 13 Seat Belt Reminder System Schematic...
Страница 1292: ......
Страница 1304: ...8C 12 INSTRUMENT PANEL AND GAGES INSTRUMENT CLUSTER KOOO OO K30 TRANSFER CASE I 6 Chart 8C F2 Speedometer Cable Routing...
Страница 1346: ...8C 54 INSTRUMENT PANEL AND GAGES Fig 8C 46 CK Series W iring 3 of 29...
Страница 1351: ...INSTRUMENT PANEL AND GAGES 8C 59 SUBURBAN Fig 8C 51 CK Series W iring 8 of 29...
Страница 1360: ...8C 68 INSTRUMENT PANEL AND GAGES POWCR WINDOWS RPO A 31 FOUR DR Fig 8C 60 C K Series W iring 17 of 29...
Страница 1363: ...INSTRUMENT PANEL AND GAGES 8C 71 ELECTRONIC SPARK CONTROL W ITH RPO L E 9 A U T 0 TRANS Fig 8C 63 CK Series W iring 20 of 29...
Страница 1364: ...8C 72 INSTRUMENT PANEL AND GAGES Fig 8C 64 CK Series W iring 21 of 29...
Страница 1365: ...INSTRUMENT PANEL AND GAGES 8C 73 CAB CRFW CAB CHASSIS Fig 8C 65 CK Series W iring 22 of 29...
Страница 1366: ...8C 74 INSTRUMENT PANEL AND GAGES Fig 8C 66 CK Series W iring 23 of 29...
Страница 1372: ...8C 80 INSTRUMENT PANEL AND GAGES RT SIDE MARKER L W LT SIOE MARKER FORWARD LAMP RPO V 22 Fig 8C 72 CK Series W iring 29 of 29...
Страница 1374: ...8C 82 INSTRUMENT PANEL AND GAGES Fig 8C 74 G Series W iring 2 of 19...
Страница 1375: ...INSTRUMENT PANEL AND GAGES 8C 83 Fig 8C 75 G Series W iring 3 of 19...
Страница 1376: ...8C 84 INSTRUMENT PANEL AND GAGES Fig 8C 76 G Series W iring 4 of 19...
Страница 1379: ...INSTRUMENT PANEL AND GAGES 8C 87 Fig 8C 79 G Series W iring 7 of 19...
Страница 1383: ...INSTRUMENT PANEL AND GAGES 8C 91 Fig 8C 83 G Series W iring 11 o f 19...
Страница 1384: ...8C 92 INSTRUMENT PANEL AND GAGES BUS BARGWO Fig 8C 84 G Series W iring 12 of 19...
Страница 1386: ...8C 94 INSTRUMENT PANEL AND GAGES 2P IN K 7 h B INSTRUMENT PANEL HARNESS DOME LP S W WIRE Fig 8C 86 G Series W iring 14 of 19...
Страница 1387: ...INSTRUMENT PANEL AND GAGES 8C 95 UNLOCK UP l e f t frt SPKR CHANNEL A Fig 8C 87 G Series W iring 15 of 19...
Страница 1390: ...8C 98 INSTRUMENT PANEL AND GAGES Fig 8C 90 G Series W iring 18 of 19...
Страница 1391: ...INSTRUMENT PANEL AND GAGES 8C 99 Fig 8C 91 G Series W iring 19 of 19...
Страница 1392: ...8C 100 INSTRUMENT PANEL AND GAGES Fig 8C 92 P Series W iring 1 of 11...
Страница 1393: ...INSTRUMENT PANEL AND GAGES 8C 101 Fig 8C 93 P Series W iring 2 of 11...
Страница 1395: ...INSTRUMENT PANEL AND GAGES 8C 103 RADIATOR LOW COOLANT LEVEL SENSOR 0 YEL BLK 60 SXL Fig 8C 95 P Series W iring 4 of 11...
Страница 1396: ...8C 104 INSTRUMENT PANEL AND GAGES Fig 8C 96 P Series W iring 5 of 11...
Страница 1398: ...8C 106 INSTRUMENT PANEL AND GAGES PROVISIONS FOR SIDE MARKER LP HIGH LOW SEAM Fig 8C 98 P Series W iring 7 of 11...
Страница 1399: ...INSTRUMENT PANEL AND GAGES 8C 107 Fig 8C 99 P Series W iring 8 of 11...
Страница 1400: ...8C 108 INSTRUMENT PANEL AND GAGES PROVISIONS FOR SIDE MARKER LP Fig 8C 100 P Series W iring 9 of 11...
Страница 1401: ...INSTRUMENT PANEL AND GAGES 8C 109 START RUN OF LOCK ACC Fig 8C 101 P Series W iring 10 of 11...
Страница 1402: ...8C 110 INSTRUMENT PANEL AND GAGES IGN SW START OFF LOCK P 3 0 0 3 2 D RIVE Fig 8C 102 P Series W iring 11 of 11...
Страница 1415: ...ACCESSORIES 9 13 RADIO NOISE BLOWER MOTOR Fig 9 6R Radio Diagnosis Chart B...
Страница 1416: ...9 14 ACCESSORIES D E A D R A D IO A M R A D IO I Fig 9 7R Radio Diagnosis Chart C...
Страница 1417: ...ACCESSORIES 9 15 DEAD RADIO AM FM RADIO Fig 9 8R Radio Diagnosis Chart D...
Страница 1435: ...t f l i t 1...