22
221966B
Fit the combustion chamber front.
Reconnect the ignition lead to the PCB.
For future reference, stick the self adhesive arrow indicator to
the data label, against the rating that the boiler is going to be set
to. The arrow is in the loose items pack.
Loosen the main burner pressure test point screw and connect
a suitable pressure gauge, see diagram 8.4.
Make sure that any remote controls are calling for heat.
Switch on/connect the electrical supply to the boiler and heating
system, neon 1 will light.
8.4 Testing - Electrical
Turn the control thermostat knob fully clockwise to the maximum
setting, which is about 82
o
C (180
o
F), neon 2 will light.
The lighting sequence is automatic as follows:
The fan operates
The Spark ignition operates
The pilot solenoid opens
The pilot burner lights
The ignition spark stops
The main solenoid opens
and after a short period of time the main burner will light, look
through viewing window, see diagram 8.2.
The main burner will stay alight until switched off, either by the
control thermostat or a remote system control.
To make sure that the flame supervision device is working
correctly the following should be done:
Very cold weather may delay the operating sequence.
1. With the main burner alight, turn the gas service cock “Off”,
see diagram 8.1.
After a short period the main burner and pilot will go out.
2. The correct working of the flame supervision device is shown
by neon 4 going out within 10 seconds and the ignition starting
up.
Neons 1, 2, and 3 should stay alight.
3. If the above does not happen, refer to fault finding Section
11.1.
4. To carry on turn the gas service cock “On”, see diagram 8.1.
When the boiler switches “Off”, both the pilot and the main
burner go out. The automatic lighting sequence will work again
when heat is required.
8.5 Testing - Gas
With the boiler on proceed as follows:
Test for gas soundness around the boiler gas components
using a suitable leak detection fluid, in accordance with the
current issue of BS6891.
Check the main burner gas pressure at least 10 minutes after
the boiler has lit, refer to Data Label.
If necessary adjust the gas pressure to obtain the required
setting turning the screw clockwise, to decrease pressure, see
diagram 8.4.
Should any doubt exist about the gas rate, check it using the gas
meter test dial and stop watch, at least 10 minutes after the
burner has lit, making sure that all other gas burning appliances
and pilot lights are off.
Diagram 8.3
10 to 20mm FLAME LENGTH
NOTE:
PILOT SHIELD
REMOVED FOR
CLARITY
ULTIMATE 120FF
SPARK GAP
2.5 to 4mm
NOTE:
PILOT SHIELD
REMOVED FOR
CLARITY
SPARK GAP
2.5 to 4mm
ULTIMATE 100FF
4293(2)
4139
4293(1)
10 to 20mm FLAME LENGTH
4146
Neon 4 will light
}
}
Neon 3 will light
8 Commissioning