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7

221461C

2 Flue and Ventilation

Important note

The boiler is fitted with a Flue Blockage Safety Device, which
will shut down the boiler if there is an unacceptable spillage of
products at the draught diverter.

This safety device MUST NOT under any circumstances be
interferred with or put out of action.

The safety device must only be replaced with the Glow-worm
parts.

2 Flue Connection

The integral draught diverter on the boiler makes the combustion
performance independent of the conditions in the secondary
flue, but in common with other fuels an efficient flue is necessary
to ensure a trouble free installation.

The flue outlet on the boiler is designed to take flue pipes to
BS567.  If a flue pipe to BS715 is to be used an adapter must
be fitted to the boiler flue socket.

The flue must be in accordance with the current issue of
BS5440 Part 1.

Give maximum possible vertical rise from the boiler, at least a
minimum of 600mm, before any offset or bend.  The use of 90

o

bends is not recommended.

An existing flue must be lined and end, at least above ridge
height, with a certificated terminal.

A chimney previously used for solid fuel must be swept and any
damper or register plate left in the locked open position or
removed.

2.1 Boilers in a Compartment

Where the installation of the boiler will be in an unusual location,
special procedures are necessary, the current issue of BS6798
gives detailed guidance on this aspect.

A compartment used to enclose the boiler must be designed
and constructed specifically for this purpose.

An existing cupboard or compartment modified for the purpose
may be used.  Details of essential features of cupboard or
compartment design are given in the current issue of BS6798.

The doorway opening should be of sufficient size to allow for
easy removal of the boiler.

Where the boiler is fitted in a cupboard or compartment,
permanent high and low level ventilation must be provided.

The minimum ventilation areas required are given in Table “A”.

2.2 Boiler Installed in a Room or Space

A purpose designed ventilation opening must be provided on an
outside wall of the premises, refer to the current issue of
BS5440 Part 2 for further information.

The opening may be either, directly into the room or space
containing the boiler or into an adjacent room or space which
has an internal permanent air vent of the same size as the room
containing the boiler.

DO NOT ventilate through a private garage, bedroom, bedsitting
room or a room containing a bath or shower.

Air vents through a cavity wall must be ducted.

When the boiler is installed in a space already containing a fuel
burning appliance account must be taken of the TOTAL air
requirement.

2.3 Extract Fans

If an extract fan is fitted in the premises there is a possibility that
if adequate air openings are not provided spillage of products
from the boiler may occur.

When openings are fitted in accordance with the
recommendations of the current issue of BS5440 Part 1 and this
Section, extract fans should not cause spillage, but where such
an installation is found spillage tests as the current issue of
BS5440 Part 1 must be carried out.

The necessary action should then be taken.

See also Section 6.6.

Range Rating

Nominal

kW

Heat
Input 

(GROSS)

Btu/h

11.14

12.90

14.65

38,000

44,000

50,000

min

medium

max

Burner

m bar

Setting
Pressure

in.w.g

Nominal

kW

Heat
Output

Btu/h

8.80

10.26

11.70

30,000

35,000

40,000

7.8

10.4

13.1

3.1

4.2

5.3

Table 1  ECONOMY PLUS 40C

Burner Injector Marking:

1.25

Burner Injector Size:

1.25 X 7

Pilot Injector Marking:

7218

TABLE "A"  COMPARTMENT AIR VENTS

ECONOMY PLUS 40C

High Level

Vent Area

Low Level
Vent Area

 Ventilation
 Requirements

 Air from room or
 internal space

132cm

2

264cm

2

 Air direct from
 outside

66cm

2

132cm

2

ECONOMY PLUS 40C

TABLE "B"  ROOM/SPACE  AIR VENTS

Effective area
of vent

35cm

2

Содержание Economy Plus C 40

Страница 1: ...y telephoning the Heatcall Customer Service number 01773 828100 Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of Guarantee Registration Open Flu...

Страница 2: ...fractory Ceramic Fibre RCF which are man made vitreous silicate fibres Excessive exposure to these materials may cause temporary irritation to eyes skin and respiratory tract consequently it makes sen...

Страница 3: ...ed off to avoid the risk of freezing up If an immersion heater is fitted in the domestic hot water cylinder make sure that it is switched off If you have a sealed water system you should contact your...

Страница 4: ...little longer The flue blockage safety device may also need resetting refer to safety device instructions Make sure that the pilot is alight and stable Switch on the electrical supply to the boiler Ch...

Страница 5: ...andards Scotland Regulations applicable in Scotland local Water Company Byelaws The HealthandSafetyatWorkAct ControlofSubstancesHazardous to Health The Electricity at Work Regulations and any local ap...

Страница 6: ...boiler must be insulated PVC flexible type to the current issue of BS6500 Table 16 not less than 0 75mm2 24 0 20mm 1 9 Draining Tap A draining tap must be provided at the lowest points of the system w...

Страница 7: ...easy removal of the boiler Where the boiler is fitted in a cupboard or compartment permanent high and low level ventilation must be provided The minimum ventilation areas required are given in Table A...

Страница 8: ...acturer for their recommendations for the best product to use When installing a boiler in an existing system whether or not using an inhibitor take special care to drain the entire system including th...

Страница 9: ...he static head of the system that is the height of the highest point of the system above the expansion vessel The water capacity of the boiler is given in Section 1 3 7 Pressure Gauge A pressure gauge...

Страница 10: ...her the heating circuit of the domestic hot water cylinder Alternatively provision for make up can be made by using a filling loop 3 10 Filling a Sealed Water System Provision for filling the system a...

Страница 11: ...cut back external to the cable clamp When making connections make sure that the earth conductor ismadeofagreaterlengththanthecurrentcarryingconductors so that if the cable is strained the earth condu...

Страница 12: ...AINS SUPPLY FUSED AT 3A L N L N BROWN BLUE GRN YEL GAS VALVE BROWN BROWN RED RED PURPLE BLUE BROWN BLUE GRN YELLOW CHASSIS EARTH POST 3 7 6 8 9 Remove Red Link between 9 and SL when fitting a time con...

Страница 13: ...GAS CONTROL KNOB C IGNITER BUTTON G VIEWING WINDOW H GAS RATE ADJUSTMENT SCREW UNDER COVER SCREW J GAS SERVICE COCK K PRESSURE TEST POINT L PILOT BURNER ADJUSTMENT SCREW M FLUE BLOCKAGE SAFETY DEVICE...

Страница 14: ...son Before starting a service or replacing parts isolate the gas and electrical supplies Unless stated otherwise all parts are replaced in the reverse order to removal 7 1 Heating Body Service Remove...

Страница 15: ...engaged on the injector manifold Diagram 7 2 ACCESS FOR SERVICING Diagram 7 3 PILOT ASSEMBLY PILOT INJECTOR ADAPTOR OLIVE PILOT TUBING NUT THERMOCOUPLE NUT IGNITION LEAD clear end ELECTRODE THERMOCOU...

Страница 16: ...gmakesurethesparkgapisasshownindiagram 7 7 Check the pilot burner flame lengths are as shown in diagram 7 7 7 5 Thermocouple Generally follow the instructions given in Section 7 1 Unscrew the thermoco...

Страница 17: ...rmostat phial pocket and withdraw the phial see diagram 7 8 Remove the control box by undoing the two fixing screws at the front and lower the front of the box until it is clear of the cover Push the...

Страница 18: ...ving the brass knurled screw s Inset B Carefully remove phial and capillary through back of boiler Inset C Having opened control box remove the electrical connections from the flue blockage safety dev...

Страница 19: ...ates before boiler cycles on maximum control thermostat setting Change faulty overheat cutoff device The correctly set overheat cutoff device operates prematurely There is no air in the heating body a...

Страница 20: ...overheat cut off Is there continuity YES NO NO 8 7 Thermocouple and Overheat Cutoff Device To test the thermocouple a meter with a range of 0 to 30 mV is required Symptom The pilot burner fails to st...

Страница 21: ...e and Flue Blockage Safety Device if faulty repair or renew Turn ON thermostat Does main burner light Turn ON thermostat With appliance cold Is there 240V between 7 and N Turn ON thermostat Is there 2...

Страница 22: ...ppliance has cooled down CONTROLS IN ORDER Faulty Cable PURPLE between thermostat and terminal block repair or renew Faulty pump inform customer Faulty thermostat renew YES YES YES NO NO NO YES Contin...

Страница 23: ...knob is released PILOT SATISFACTORY Does pilot flame envelop thermocouple Check aeration If necessary Clean pilot rectify blockage in pilot injector or replace Check thermocouple circuit using Thermo...

Страница 24: ...355 501 4 800014 Overheat cutoff device 313 064 5 800015 Gas valve assembly inc 14 313 067 6 900000 Thermocouple 394 162 7 203415 Pilot burner inc 12 394 161 8 202600 Electrode 384 149 9 416144 Contr...

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