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6

221461C

1 General Data

1.6 B.S.I. Certification

This boiler is certificated to the current issue of BS6332 Part 1,
invoking the current issue of BS5258 Part for performance and
safety.  It is, therefore, important that no alteration is made to
boiler without permission, in writing, from Hepworth Heating
Ltd.

Any alteration that is not approved by Hepworth Heating Ltd.,
could invalidate the B.S.I., certification of the boiler, the warranty
and could also infringe the current issue of the Statutory

1.7 Gas Supply

The gas installation must be in accordance with the current
issue of BS6891.

The supply from the governed meter must be of adequate size
to provide a steady inlet working pressure of 20mbar (8in wg) at
the boiler.

On completion, test the gas installation for soundness using the
pressure drop method and suitable leak detection fluid, purge
in accordance with the current issue of BS6891.

1.8 Electrical Supply

WARNING.  This boiler must be earthed.

All system components shall be of the approved type and be
wired and connected in accordance with requirements the
current issue of BS7671 and any applicable local regulations.

Connection of the boiler and system controls to the mains
supply must be through a common isolator and must be fused
3A maximum.  This method of connection should be by a fused
double pole isolating switch, which has a minimum contact
separation of 3mm on both poles.  This switch should be readily
accessible and preferably adjacent to the appliance.  It should
supply the appliance only and be easily identifiable as so doing.

Wiring to the boiler must be insulated PVC flexible type to the
current issue of BS6500 Table 16, not less than 0.75mm

2

 (24/

0.20mm).

1.9 Draining Tap

A draining tap must be provided at the lowest points of the
system which will allow the entire system, boiler and domestic
hot water cylinder to be drained.

Draining taps shall be to the current issue of BS2879.

1.10 Safety Valve

A safety valve need not be fitted to an open vented system.

1.11 Clearances

The boiler position should be such that the clearances shown in
diagram 1.2 are achieved.

Additional clearances may be required for installation.

If fixtures are positioned next to the boiler they should be made
removable for access to pipework.

Sufficient clearance must be left in front of the boiler for
servicing.

The casing side grilles must be kept clear at all times.

The boiler must be mounted on a flat wall which is sufficiently
robust to take its weight.

L.H. and R.H. side of casing

25

Top of casing

75

Bottom of casing

150

Front of boiler (from a

permanent surface)

305

Minimum Clearances
from Walls, Ceiling,
Floor, Cupboard, Worktops etc.

Diagram 1.2

BOILER FIXING DIMENSIONS
AND MINIMUM CLEARANCES

B

518

232

200

200

C

A

46

300

Boiler
Outline

Minimum
clearance
limit

0003M

1.12 Timber Frame Buildings

If the boiler is to be installed in a timber frame building it should
be fitted in accordance with the Institute of Gas Engineers
document IGE/UP/7/1998.  If in doubt seek advice from the local
gas undertaking or Hepworth Heating Ltd.

1.13 Heating System Controls

The heating system should have installed: a programmer and
room thermostat  controlling the boiler.

Thermostatic radiator valves may be installed in addition to the
room thermostat.

Note: For further information, see The Building Regulations
1991 - Conservation of fuel and power, 1995 edition - Appendix
G, table 4b.

Содержание Economy Plus C 40

Страница 1: ...y telephoning the Heatcall Customer Service number 01773 828100 Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of Guarantee Registration Open Flu...

Страница 2: ...fractory Ceramic Fibre RCF which are man made vitreous silicate fibres Excessive exposure to these materials may cause temporary irritation to eyes skin and respiratory tract consequently it makes sen...

Страница 3: ...ed off to avoid the risk of freezing up If an immersion heater is fitted in the domestic hot water cylinder make sure that it is switched off If you have a sealed water system you should contact your...

Страница 4: ...little longer The flue blockage safety device may also need resetting refer to safety device instructions Make sure that the pilot is alight and stable Switch on the electrical supply to the boiler Ch...

Страница 5: ...andards Scotland Regulations applicable in Scotland local Water Company Byelaws The HealthandSafetyatWorkAct ControlofSubstancesHazardous to Health The Electricity at Work Regulations and any local ap...

Страница 6: ...boiler must be insulated PVC flexible type to the current issue of BS6500 Table 16 not less than 0 75mm2 24 0 20mm 1 9 Draining Tap A draining tap must be provided at the lowest points of the system w...

Страница 7: ...easy removal of the boiler Where the boiler is fitted in a cupboard or compartment permanent high and low level ventilation must be provided The minimum ventilation areas required are given in Table A...

Страница 8: ...acturer for their recommendations for the best product to use When installing a boiler in an existing system whether or not using an inhibitor take special care to drain the entire system including th...

Страница 9: ...he static head of the system that is the height of the highest point of the system above the expansion vessel The water capacity of the boiler is given in Section 1 3 7 Pressure Gauge A pressure gauge...

Страница 10: ...her the heating circuit of the domestic hot water cylinder Alternatively provision for make up can be made by using a filling loop 3 10 Filling a Sealed Water System Provision for filling the system a...

Страница 11: ...cut back external to the cable clamp When making connections make sure that the earth conductor ismadeofagreaterlengththanthecurrentcarryingconductors so that if the cable is strained the earth condu...

Страница 12: ...AINS SUPPLY FUSED AT 3A L N L N BROWN BLUE GRN YEL GAS VALVE BROWN BROWN RED RED PURPLE BLUE BROWN BLUE GRN YELLOW CHASSIS EARTH POST 3 7 6 8 9 Remove Red Link between 9 and SL when fitting a time con...

Страница 13: ...GAS CONTROL KNOB C IGNITER BUTTON G VIEWING WINDOW H GAS RATE ADJUSTMENT SCREW UNDER COVER SCREW J GAS SERVICE COCK K PRESSURE TEST POINT L PILOT BURNER ADJUSTMENT SCREW M FLUE BLOCKAGE SAFETY DEVICE...

Страница 14: ...son Before starting a service or replacing parts isolate the gas and electrical supplies Unless stated otherwise all parts are replaced in the reverse order to removal 7 1 Heating Body Service Remove...

Страница 15: ...engaged on the injector manifold Diagram 7 2 ACCESS FOR SERVICING Diagram 7 3 PILOT ASSEMBLY PILOT INJECTOR ADAPTOR OLIVE PILOT TUBING NUT THERMOCOUPLE NUT IGNITION LEAD clear end ELECTRODE THERMOCOU...

Страница 16: ...gmakesurethesparkgapisasshownindiagram 7 7 Check the pilot burner flame lengths are as shown in diagram 7 7 7 5 Thermocouple Generally follow the instructions given in Section 7 1 Unscrew the thermoco...

Страница 17: ...rmostat phial pocket and withdraw the phial see diagram 7 8 Remove the control box by undoing the two fixing screws at the front and lower the front of the box until it is clear of the cover Push the...

Страница 18: ...ving the brass knurled screw s Inset B Carefully remove phial and capillary through back of boiler Inset C Having opened control box remove the electrical connections from the flue blockage safety dev...

Страница 19: ...ates before boiler cycles on maximum control thermostat setting Change faulty overheat cutoff device The correctly set overheat cutoff device operates prematurely There is no air in the heating body a...

Страница 20: ...overheat cut off Is there continuity YES NO NO 8 7 Thermocouple and Overheat Cutoff Device To test the thermocouple a meter with a range of 0 to 30 mV is required Symptom The pilot burner fails to st...

Страница 21: ...e and Flue Blockage Safety Device if faulty repair or renew Turn ON thermostat Does main burner light Turn ON thermostat With appliance cold Is there 240V between 7 and N Turn ON thermostat Is there 2...

Страница 22: ...ppliance has cooled down CONTROLS IN ORDER Faulty Cable PURPLE between thermostat and terminal block repair or renew Faulty pump inform customer Faulty thermostat renew YES YES YES NO NO NO YES Contin...

Страница 23: ...knob is released PILOT SATISFACTORY Does pilot flame envelop thermocouple Check aeration If necessary Clean pilot rectify blockage in pilot injector or replace Check thermocouple circuit using Thermo...

Страница 24: ...355 501 4 800014 Overheat cutoff device 313 064 5 800015 Gas valve assembly inc 14 313 067 6 900000 Thermocouple 394 162 7 203415 Pilot burner inc 12 394 161 8 202600 Electrode 384 149 9 416144 Contr...

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