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10

221460C

3 Water Systems

Diagram 3.5

FILLING SEALED
WATER SYSTEMS

METHOD 1

METHOD 2

METHOD 3

SUPPLY STOP
VALVE

SUPPLY
PIPE

HOSE
UNIONS

SERVICING
VALVE

TEMPORARY
HOSE

HEATING
SYSTEM

HEATING
SYSTEM

TEMPORARY
HOSE

HOSE
UNIONS

SERVICING
VALVE

SUPPLY
PIPE

SUPPLY STOP
VALVE

DOUBLE CHECK
VALVE ASSEMBLY

HEATING
SYSTEM

SERVICING
VALVE

SUPPLY
STOP VALVE

SUPPLY
PIPE

HOSE
UNIONS

DOUBLE CHECK
VALVE ASSEMBLY

OVERFLOW

CISTERN

COMBINED
CHECK VALVE
AND VACUUM
BREAKER

PRESSURE
REDUCING
VALVE

3132

3.8 Domestic Hot Water Cylinder

SINGLE FEED INDIRECT CYLINDERS ARE NOT SUITABLE.

The domestic hot water cylinder must be of the indirect coil type.
It must be suitable for working at a gauge pressure of 0.35bar
above the safety valve setting.

3.9 Water Make-up

Provision should be made for the replacing the water loss from
the system using a make up bottle mounted in a position higher
than the top point of the system, connected through a non-
return valve to the return side of either the heating circuit of the
domestic hot water cylinder.

Alternatively, provision for make up can be made by using a
filling loop.

3.10 Filling a Sealed Water System

Provision for filling the system at low level must be made.  Three
methods are shown in diagram 3.5.  There must be no permanent
connection to the mains water supply, even through a non-
return valve.

4.1 Appliance Preparation

Remove the controls cover by pulling it forwards and off, see
diagram 4.1.

Remove the boiler from the carton and lay it on its back.

The side grilles are packed in the bottom of the carton.

Remove the outer case by undoing the screws at the bottom
and unhooking at the top, see diagram 4.1.

Remove the two screws and attach the side grilles by hooking
over the top of the side panel and secure, see diagram 4.1.

4.2 Appliance Fitting

Refer to diagram 1.2 for fixing screw positions and minimum
clearances.

Mark position of the three fixing screws.

Drill and plug the holes, suitable for No10x2in woodscrews.

Fit the screws, leave about 6mm proud.

Hook the boiler on to the lower screw and keyhole slots at the
top, tighten all screws.

Connect the system pipework to the boiler.

Fix the flue to the flue hood in accordance with normal practice.

4 Installation

Содержание economy plus c 30

Страница 1: ...Customer Service number 01773 828100 Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of Guarantee Registration Open Flue Boiler This is a Cat I2H...

Страница 2: ...uels 2 Directive 73 23 EEC on the harmonization of the Laws of the Member States relating to the electrical equipment designed for use within certain voltage limits 3 Directive 89 336 EEC on the appro...

Страница 3: ...freezing up If an immersion heater is fitted in the domestic hot water cylinder make sure that it is switched off If you have a sealed water system you should contact your installer servicing company...

Страница 4: ...ckage safety device may also need resetting refer to safety device instructions Make sure that the pilot is alight and stable Switch on the electrical supply to the boiler Check that all external cont...

Страница 5: ...ons applicable in Scotland local Water Company Byelaws The HealthandSafetyatWorkAct ControlofSubstancesHazardous to Health The Electricity at Work Regulations and any local applicable regulations Deta...

Страница 6: ...VC flexible type to the current issue of BS6500 Table 16 not less than 0 75mm2 24 0 20mm 1 9 Draining Tap A draining tap must be provided at the lowest points of the system which will allow the entire...

Страница 7: ...moval of the boiler Where the boiler is fitted in a cupboard or compartment permanent high and low level ventilation must be provided The minimum ventilation areas required are given in Table A 2 2 Bo...

Страница 8: ...ations for the best product to use When installing a boiler in an existing system whether or not using an inhibitor take special care to drain the entire system including the radiators then thoroughly...

Страница 9: ...em that is the height of the highest point of the system above the expansion vessel The water capacity of the boiler is given in Section 1 3 7 Pressure Gauge A pressure gauge with a set pointer and co...

Страница 10: ...the domestic hot water cylinder Alternatively provision for make up can be made by using a filling loop 3 10 Filling a Sealed Water System Provision for filling the system at low level must be made T...

Страница 11: ...cable clamp When making connections make sure that the earth conductor ismadeofagreaterlengththanthecurrentcarryingconductors so that if the cable is strained the earth conductor would be the last to...

Страница 12: ...N L N BROWN BLUE GRN YEL GAS VALVE BROWN BROWN RED RED PURPLE BLUE BROWN BLUE GRN YELLOW CHASSIS EARTH POST 3 7 6 8 9 Remove Red Link between 9 and SL when fitting a time control etc If link is not re...

Страница 13: ...R BUTTON G VIEWING WINDOW H GAS RATE ADJUSTMENT SCREW UNDER COVER SCREW J GAS SERVICE COCK K PRESSURE TEST POINT L PILOT BURNER ADJUSTMENT SCREW M FLUE BLOCKAGE SAFETY DEVICE RESET SWITCH M Diagram 6...

Страница 14: ...ice or replacing parts isolate the gas and electrical supplies Unless stated otherwise all parts are replaced in the reverse order to removal 7 1 Heating Body Service Remove the controls cover by pull...

Страница 15: ...ctor manifold Diagram 7 2 ACCESS FOR SERVICING Diagram 7 3 PILOT ASSEMBLY PILOT INJECTOR ADAPTOR OLIVE PILOT TUBING NUT THERMOCOUPLE NUT IGNITION LEAD clear end ELECTRODE THERMOCOUPLE SECURING SCREWS...

Страница 16: ...ownindiagram 7 7 Check the pilot burner flame lengths are as shown in diagram 7 7 7 5 Thermocouple Generally follow the instructions given in Section 7 1 Unscrew the thermocouple nut to release from t...

Страница 17: ...ithdraw the phial see diagram 7 8 Remove the control box by undoing the two fixing screws at the front and lower the front of the box until it is clear of the cover Push the box towards the rear of th...

Страница 18: ...ew s Inset B Carefully remove phial and capillary through back of boiler Inset C Having opened control box remove the electrical connections from the flue blockage safety device the locknut and capill...

Страница 19: ...on maximum control thermostat setting Change faulty overheat cutoff device The correctly set overheat cutoff device operates prematurely There is no air in the heating body and water circulation satis...

Страница 20: ...continuity YES NO NO 8 7 Thermocouple and Overheat Cutoff Device To test the thermocouple a meter with a range of 0 to 30 mV is required Symptom The pilot burner fails to stay alight Test the thermoc...

Страница 21: ...Device if faulty repair or renew Turn ON thermostat Does main burner light Turn ON thermostat With appliance cold Is there 240V between 7 and N Turn ON thermostat Is there 240V between 7 and N MAIN T...

Страница 22: ...ONTROLS IN ORDER Faulty Cable PURPLE between thermostat and terminal block repair or renew Faulty pump inform customer Faulty thermostat renew YES YES YES NO NO NO YES Continued Continued MAIN TERMINA...

Страница 23: ...TISFACTORY Does pilot flame envelop thermocouple Check aeration If necessary Clean pilot rectify blockage in pilot injector or replace Check thermocouple circuit using Thermocouple and Boiler Overheat...

Страница 24: ...cutoff device 313 064 5 800015 Gas valve assembly inc 14 313 067 6 900000 Thermocouple 394 162 7 203415 Pilot burner inc 12 394 161 8 202600 Electrode 384 149 9 416144 Control thermostat knob 355 401...

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