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Installation/Operation & Maintenance Manual 

GM

 

-

 

6150H 2-POST LIFT

 

 

The power unit oil level. Add oil up to the right 
level, if necessary. 

6.2.2 EVERY MONTH 

HYDAULIC POWER UNIT 

 

Check  the  oil  level,  using  the  special  dipstick, 
which is attached to the filler cap. If necessary, 
add  oil  through  the  cap  to  reach  the  required 
level.  For  the  type  of  oil, 

see

 

Page  3 

TECHNICAL SPECIFICATIONS

”.

 

 

After the first 40 hours of operation, check if the 
conveys  or  filter  is  clogged  and  the  oil 
contamination  level. 

(Clean  the  filter  and 

replace  the  oil  if  there  is  a  high 
contamination level.)

 

HYDAULIC CIRCUIT 

Check  that  there  are  no  oil  leaks  in  the  circuit 
between  the  power  unit  and  cylinder  and  in  the 
cylinder itself. In this case, check the condition of the 
gaskets and replace them, if necessary. 

6.2.3 EVERY 3-MONTH

 

HYDAULIC PUMP 

Under normal operating conditions, check that there 
is  no  changes  in  the  noise  in  the  power  unit  pump 
and  check  that  the  relative  bolts  are  properly 
tightened. 

SYNCRONOUS SYSTEMS 

 

Check the operating condition and efficiency of 
the safety devices 

(as  described  at  pages  6, 

7) 

and  the  wear  on  the  safety  wedges  and 

relative  hinge  pins.  Oil  the  pins  on  the  safety 
wedges. In case of excessive wear, replace the 
safety wedges and/or pins. 

 

Use  a  torque  wrench  to  check  that  the  post 
bases  anchor  bolts  screws  are  properly 
tightened  to  the  ground  as  well  as  the 
connection bolts. 

 

Clean  and  lubricate  the  carriage  side  runners 
and guides. 

 

Check that all screws are tightened 

 

Check  that  the  arm  locking  system  works 
properly. 

 

Grease all the moving parts. 

6.2.4 EVERY 6-MONTH 

HYDRAULIC 

Check  the  contamination  or  aging  level  of  the  oil. 
Contaminated oil is the main cause of malfunctions 
of the valves and leads to a brief service life of the 
gear pumps. 

SYNCHRONOUS CABLE 

Check  the  pulleys  and  pulley  races  conditions. 
Control  the  cable  wear  by  checking  diameter, 
possible  broken  wires,  other  damages  or  relevant 
changes.  With  a  paintbrush  grease  the  cable  in 
order  to  avoid  corrosion  or  breakage  due  to 
oxidation. 

6.2.5 EVERY 12-MONTH 

General  check: 

visual  inspection  of  all  structural 

parts  and  mechanisms  to  guarantee  that  there  are 
no problems or anomalies. 

Electric  plant: 

skilled  electricians  (contact  the 

service  center)  should  test  the  electric  plant, 
including  the  motor  of  the  power  unit,  cables,  and 
limit switch. 

HYDRULIC PLANT OIL 

Replace  the  oil,  following  the  instructions  listed 
below: 

 

Lower  the  lift  to  the  minimum  height  (on  the 
ground). 

 

Make  sure  that  the  hydraulic  cylinder  is  at  the 
end of its travel. 

 

Disconnect the power supply to the lift rack. 

 

Drain  the  oil  from  the  hydraulic  circuit, 
unscrewing  the  plug  located  at  the  bottom  of 
the power unit reservoir. 

Содержание GM-2150H

Страница 1: ...fore operation You must read and understand the precautions for safety to protect your safety and any damage to your property ELECTRO HYDRAULIC 2 POST LIFT Installation Operation Maintenance Manual Ve...

Страница 2: ...r model GM 2150H As for the assurance of safety in design and construction of car lift read this Manual first Please make sure that this manual is delivered to end users for their implementation of sa...

Страница 3: ...AXIMUN DIMENSIONS OF VEHICLES TO BE LIFTED Chapter 3 SAFETY 3 1 GENERAL PRECAUTIONS 3 2 RISKS OF ELECTRIC SHOCK 3 3 RISKS AND PROTECTION DEVICE 3 4 LONGITUDINAL AND LATERAL MOVEMENT 3 5 RISKS WHILE TH...

Страница 4: ...er 6 MAINTENANCE 6 1 PRECAUTIONS 6 2 PERIODIC MAINTENANCE 6 3 PERIODIC LUBRICATION CHART Chapter 7 TROUBLESHOOTING 7 1 TROUBLE SHOOTING GUIDE 7 2 POSSIBLE PROBLEMS AND SOLUTIONS APPENDIX A SPECIAL NOT...

Страница 5: ...side the side with the long arms Fig 2 illustrates the various parts of the lift Fig 2 1 1 FIXED STRUCTURE The structure consists of 2 posts service Fig 2 1 and command Fig 2 10 side post built with...

Страница 6: ...oil drain valve Fig 3 3 see the use and maintenance chapter A maximum pressure valve Oil tank Fig 3 4 An oil delivery and return flexible pipe to the cylinders feeding circuit Note The oil delivery p...

Страница 7: ...UMP Table 3 2 4 OIL Model No Capacity 5 000kg Overall Height 2824mm Overall Width 3384mm Min Height 100mm Max Lifting Height 1880mm Width between Columns 2760mm Short Arm Length 685 1050mm Long Arm Le...

Страница 8: ...L TELLUS OIL T32 or equivalent 2 5 ELECTRICAL DIAGRAM Fig 5 1Ph Electrical Diagram Fig 6 3Ph Electrical Diagram Table 4 2 6 HYDRAULIC OIL HOSE CONNECTION DIAGRAM Fig 7 Table 5 CODE DESCRIPTION Q Circu...

Страница 9: ...e with the structure of the lift Pay particular attention in the case of low body sports cars Always keep the capacity of the lift in mind in the case of vehicles with particular characteristics THE S...

Страница 10: ...CT AND UNAUTHORISED USE OF THE LIFT During lift and descent movements the operator must remain in the command station as defined in figure 8 The presence of persons inside the danger zone indicated in...

Страница 11: ...ht of the vehicle especially during the lifting phase on the rack These movements can be avoided by positioning the vehicle correctly on the arm disk support plates which must be previously adjusted t...

Страница 12: ...the motor is overloaded The maximum pressure valve Fig 13 located on the hydraulic oil power unit will trip if the lift is overloaded Fig 13 If the lift reaches to the maximum height the up limit swi...

Страница 13: ...re descending the operator must never be partly or completely underneath the moving structure During this phase the operator must remain in the command zone Fig 17 Fig 17 3 6 2 RISK OF CRUSHING PERSON...

Страница 14: ...D This could hamper lowering or cause the vehicle to fall from the rack Fig 23 Fig 23 3 6 6 SLIPPING This risk may arise due to spillage of lubricants in the surrounding area Fig 24 Fig 24 ALWAYS KEEP...

Страница 15: ...e is already lifted Fig 26 All uses of the lift other than the uses for which it was designed are liable to give rise to serious accidents involving the persons working in the immediate vicinity of th...

Страница 16: ...n observance of the clearances between walls pillars other machines etc indicated in Fig 27 and incompliance with any legislative requirements in the county of installation Check in particular Minimum...

Страница 17: ...ght of 2900mm Before starting to assemble the lift check the crate contains all the needed material 4 4 1 POST ASSEMBLING Install both boards on the bases keep the main column upright and put the stif...

Страница 18: ...ormed by skilled personnel 4 4 3 1 Before connecting the electric system make sure that The power supply plant to the lift is equipped with the protection device required by current standards in the c...

Страница 19: ...ase the holes 40 on the arms ends Mount the arms into the carriage supports and insert the dowel pins into the support holes as shown in Fig 36 Notice the entry of both arms is the same with the entry...

Страница 20: ...BY TECHNICIONS OF THE AUTRORIZ SERVICE CENTRE INDICATED IN THE FRONT OF THIS MANUAL 4 6 1 NO LOAD TESTS In this phase check the following That the up button and lowering lever operate correctly That t...

Страница 21: ...re raised the safety wedges are inserted automatically into each of the iron pad under the carriage Regarding lift limits and safety devices see pages 6 7 RISKS WHILE THE VEHICLE IS BEING RAISED 5 2 2...

Страница 22: ...eating leaking fluids etc Special attention is required for The condition of lifting parts cylinder power unit Safety devices micro switches and safety wedges To perform maintenance correctly refer to...

Страница 23: ...nd or pins Use a torque wrench to check that the post bases anchor bolts screws are properly tightened to the ground as well as the connection bolts Clean and lubricate the carriage side runners and g...

Страница 24: ...endix A Page 21 AFTER EACH MAINTENANCE OPERATION THE MACHINE MUST RETURN TO ITS INITIAL C O N D I T I O N S I N C L U D I N G T H E DISASSEMBLEED PROTECTION AND SAFETY DEVICE To ensure good maintenanc...

Страница 25: ...after having released the up pushbutton Faulty pushbutton Unplug the lift and call Service Center Lift does not descend Foreign object Solenoid valve blocked Malfunction in the electric plant Carriage...

Страница 26: ...hould be recalled that for tax purposes demolition must be documented submitting claims and documents according to the current laws in the country in which the rack is installed at the time the machin...

Страница 27: ...23 Installation Operation Maintenance Manual GM 6150H 2 POST LIFT...

Страница 28: ...24 Installation Operation Maintenance Manual GM 6150H 2 POST LIFT...

Страница 29: ...13 3 GB97 2 85 Flat washer 4 d12 14 TPF4 200 11 01 Rack spindle 4 15 GB91 86 Shaft sheath 4 16 GB97 2 85 Flat washer A 4 d10 17 TPF4 200 11 02 Spring 4 18 TPF4 200 11 04 Rack board 4 19 TPF4 200 11 0...

Страница 30: ...tting 2 46 TPF4 200 01 00 Carriage jointing 2 Jointing parts 47 TPF4A 200 12 Nylon block 16 Nylon1010 48 GB91 86 Shaft sheath 2 2 5X32 49 GB97 2 85 Flat washer 2 d20 50 TPF4 300 00 arrester jointing 2...

Страница 31: ......

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