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Cod. 598250

Rev. 09/0918

Installation

Instruction Manual for

washers

RMS6*, RMG6*,

REM*, RMG*

GIRBAU, SA

Crta de Manlleu, km. 1

08500 VIC (Barcelona) • SPAIN

National sales:

T.(+ 34) 902 300 359

[email protected]

International sales:

T.(+ 34) 938 862 219

[email protected]

Service:

T.(+ 34) 902 300 357

[email protected]

www.girbau.es

For

USA

and

CANADA

CONTINENTAL GIRBAU Inc.

2500 State Road 44

WI 54904 Oshkosh • USA

Tel. 1(920) 231-8222

[email protected]

www.continentalgirbau.com

Installation

RMS*

RMG*

REM*

Содержание REM Series

Страница 1: ...N National sales T 34 902 300 359 comercial girbau es International sales T 34 938 862 219 sales girbau es Service T 34 902 300 357 sat girbau es www girbau es For USA and CANADA CONTINENTAL GIRBAU Inc 2500 State Road 44 WI 54904 Oshkosh USA Tel 1 920 231 8222 info continentalgirbau com www continentalgirbau com EN Installation RMS RMG REM ...

Страница 2: ...918 Model From serial RMS610 2 021 494 RMS RMG613 2 330 000 RMS RMG617 2 340 000 RMS RMG623 2 350 000 RMS RMG628 2 410 192 REM025 1 371 423 REM RMG033 2 360 000 REM RMG040 2 370 000 REM RMG055 2 380 000 REM RMG070 2 420 237 ...

Страница 3: ...RMS RMG628 models only 31 3 INSTALLATION 32 3 1 Drain 32 3 2 Water supply 34 3 3 Electrical connection Permanently connected appliances 36 3 3 1 Previous requirements 36 3 3 2 Installation characteristics 36 3 3 3 Machine electrical connection 37 3 3 4 Transformer connection Configuring the machine voltage 40 3 4 Steam connection RMS610 REM025 models not available 42 3 5 External dosing option 43 ...

Страница 4: ...d understood the machine s Installation and Operating Manuals paying special attention to the Safety Instructions 10 In any action that modifies the values of the machine s specifications plate it should be borne in mind that It is the responsibility of the ATS to check that the external installation for the machine has been modified and adapted to the new requirements particularly to those regard...

Страница 5: ...valves Check that the water bath has COMPLETELY drained that no part of the machine is at an excessively high temperature and that no parts are in movement through inertia 15 DANGER Some fault localisation procedures require checking at different points of the electric circuit with the machine connected to the power supply and other supply sources When carrying out these procedures respect the fol...

Страница 6: ...or moving parts Risk of inhaling harmful or irritant vapours Keep the doors covers closed Use adequate protection Flame risk only on some machines Protective guard for flame Risk of falling Use proper access and safety methods Access prohibited Refer to instruction manual booklet SYMBOLS USED IN THIS MANUAL Symbol used to highlight a possible HAZARD WARNING or NOTE This symbol is used to emphasise...

Страница 7: ...slotted head screwdriver 3 mm Vending circuit connection slotted head screwdriver 3 mm Philips 1 1 1 2 Accessories in machine Keep all machine instructions in a safe place ACCESSORIES QUANTITY NOTES Bolting nuts and hoses 4 5 Hold down washer 4 6 Drain hose 1 Clamp 50 70 1 Cold water inlet hose 1 1 Hot water inlet hose 1 1 Water inlet coupling 2 2 Water inlet gasket 2 2 Top cover lock key 1 Coin m...

Страница 8: ...ith El fabricante declara bajo su exclusiva responsabilidad que el producto especificado se ha fabricado conforme a Der Hersteller bestätigt dass das vorstehend bezeichnete Produkt gemäß den folgenden Richtlinien Le fabricant déclare sous sa seule responsabilité que le produit spécifié a été fabriquée conformément á Il fabbricante dichiara sotto la sua esclusiva responsabilità che il prodotto spec...

Страница 9: ...h El fabricante declara bajo su exclusiva responsabilidad que el producto especificado se ha fabricado conforme a Der Hersteller bestätigt dass das vorstehend bezeichnete Produkt gemäß den folgenden Richtlinien Le fabricant déclare sous sa seule responsabilité que le produit spécifié a été fabriquée conformément á Il fabbricante dichiara sotto la sua esclusiva responsabilità che il prodotto specif...

Страница 10: ...h El fabricante declara bajo su exclusiva responsabilidad que el producto especificado se ha fabricado conforme a Der Hersteller bestätigt dass das vorstehend bezeichnete Produkt gemäß den folgenden Richtlinien Le fabricant déclare sous sa seule responsabilité que le produit spécifié a été fabriquée conformément á Il fabbricante dichiara sotto la sua esclusiva responsabilità che il prodotto specif...

Страница 11: ...h El fabricante declara bajo su exclusiva responsabilidad que el producto especificado se ha fabricado conforme a Der Hersteller bestätigt dass das vorstehend bezeichnete Produkt gemäß den folgenden Richtlinien Le fabricant déclare sous sa seule responsabilité que le produit spécifié a été fabriquée conformément á Il fabbricante dichiara sotto la sua esclusiva responsabilità che il prodotto specif...

Страница 12: ...h El fabricante declara bajo su exclusiva responsabilidad que el producto especificado se ha fabricado conforme a Der Hersteller bestätigt dass das vorstehend bezeichnete Produkt gemäß den folgenden Richtlinien Le fabricant déclare sous sa seule responsabilité que le produit spécifié a été fabriquée conformément á Il fabbricante dichiara sotto la sua esclusiva responsabilità che il prodotto specif...

Страница 13: ...05 477 1052 548 1208 DYNAMIC FORCE TRANSMITTED kg lb 629 1387 829 1828 1128 2487 1400 3086 FREQUENCY DYNAMIC FORCE Hz 12 7 12 7 11 9 11 4 KINETIC ENERGY N m 17000 21100 34500 41700 Dimensions weights UNITS RMS610 REM025 RMS RMG613 REM RMG033 RMS RMG617 REM RMG040 RMS RMG623 REM RMG055 RMS RMG628 REM RMG070 WITH PACKAGING H mm in 1250 49 2 1494 58 8 1494 58 8 1565 61 6 1627 64 1 L mm in 707 27 8 77...

Страница 14: ...1120 44 1 1145 45 1 N mm in 248 9 8 242 9 5 242 9 5 367 14 5 306 12 0 MAXIMUM VOLTAGE V 240 240 240 240 240 MAXIMUM CURRENT A 0 05 2 0 05 2 0 05 2 0 05 2 0 05 2 d CONNECTION mm in 10 3 8 10 3 8 10 3 8 10 3 8 10 3 8 H mm in 796 31 3 1019 40 1 1019 40 1 1100 43 3 1140 44 88 N mm in 260 10 2 270 10 6 270 10 6 340 13 4 340 13 4 V CONNECTION B S P in 1 2 1 2 1 2 1 2 H mm in 625 24 6 625 24 6 626 24 6 6...

Страница 15: ...Technical specifications 15 Cod 598250 Rev 09 0918 Images RMS610 REM025 RMS RMG613 17 23 28 REM RMG033 040 055 070 Fig 1 1 Fig 1 2 RMS610 REM025 RMS RMG613 17 23 REM RMG033 040 055 Fig 1 3 Fig 1 4 ...

Страница 16: ...F WIRE VALUES H Without heating A x B N Wire details in mm2 V Steam heating A x B GND USA CANADA wire details in AWG E Electric heating A x B N Wire number red reduced power A x B N Neutral wire norm normal power A x B N Ground A x B GND USA CANADA ground wire USE COPPER CONDUCTORS ONLY The machine shall be connected only to a supply circuit to which no lighting units or general purpose receptacle...

Страница 17: ... GND E red 3 3 15 9 25 2 5 x 2 3 3 15 9 20 12 x 2 GND norm 4 8 23 1 32 6 x 2 220V 1ph N 2ph H 0 35 1 6 5 1 5 x 2 E 3 7 16 6 25 2 5 x 2 5 3 24 3 32 6 x 2 230V 1ph N 2ph H 0 35 1 5 5 1 5 x 2 E red 2 3 10 0 13 1 5 x 2 4 0 17 3 25 2 5 x 2 norm 5 8 25 3 32 6 x 2 240V 1ph N 2ph H 0 35 1 5 5 1 5 x 2 0 35 1 5 5 14 x 2 GND E red 2 3 9 6 13 1 5 x 2 4 3 17 9 25 2 5 x 2 4 3 17 9 25 12 x 2 GND norm 6 3 26 3 32...

Страница 18: ...2 32 7 50 10 x 2 230V 1ph N 2ph H V 0 67 0 85 3 7 6 1 5 x 2 E red 6 0 26 0 40 6 x 2 norm 7 8 34 0 50 10 x 2 240V 1ph N 2ph H V 0 67 0 85 3 5 6 1 5 x 2 0 85 3 5 10 14 x 2 GND E red 6 5 27 0 40 6 x 2 norm 8 5 35 3 50 10 x 2 8 5 35 3 50 6 x 2 GND 200V 3ph E red 6 7 20 4 32 6 x 3 norm 8 8 26 4 40 6 x 3 208V 3ph E red 7 2 21 0 32 6 x 3 norm 9 5 27 3 40 6 x 3 9 5 27 3 40 8 x 3 GND 220V 3ph E red 8 0 22 ...

Страница 19: ... 2ph H V 0 8 3 5 6 2 5 x 2 E red 6 1 26 6 40 6 x 2 norm 9 8 42 5 63 10 x 2 240V 1ph N 2ph H V 0 8 3 3 6 2 5 x 2 0 8 3 3 10 14 x 2 GND E red 6 6 27 5 40 6 x 2 norm 10 6 44 2 63 10 x 2 10 6 44 2 60 6 x 2 GND 200V 3ph E red 6 9 21 0 32 6 x 3 norm 11 0 33 1 50 10 x 3 208V 3ph E red 7 4 21 6 32 6 x 3 norm 11 9 34 2 50 10 x 3 11 9 34 2 50 6 x 3 GND 220V 3ph E red 8 2 22 6 32 6 x 3 norm 13 2 35 8 50 10 x...

Страница 20: ...10 2 5 x 2 240V 1ph N 2ph H V 0 93 1 05 4 4 10 2 5 x 2 1 05 4 4 10 14 x 2 GND 200V 3ph E red 9 2 28 3 40 6 x 3 norm 14 4 43 3 63 16 x 3 208V 3ph E red 9 9 29 1 40 6 x 3 norm 15 5 44 7 63 16 x 3 15 5 44 7 63 6 x 3 GND 220V 3ph E red 10 9 30 3 40 6 x 3 norm 17 2 46 9 63 16 x 3 230V 3ph E red 11 9 31 4 40 6 x 3 norm 18 8 48 7 63 16 x 3 240V 3ph E red 12 9 32 4 40 6 x 3 norm 20 4 50 5 63 16 x 3 20 4 5...

Страница 21: ... 6 2 5 x 3 E red 11 0 28 8 40 10 x 3 norm 17 3 45 4 63 25 x 3 230V 3ph H V 1 3 3 3 6 2 5 x 3 E red 11 9 29 9 40 10 x 3 norm 18 8 47 2 63 25 x 3 240V 3ph H V 1 3 3 1 6 2 5 x 3 1 3 3 1 15 12 x 3 GND E red 13 1 31 4 40 10 x 3 norm 20 5 49 4 63 25 x 3 20 5 49 4 60 4 x 3 GND 380V 3ph H V 1 3 2 6 2 5 x 3 E red 10 9 16 6 25 4 x 3 norm 17 2 26 1 40 10 x 3 400V 3ph H V 1 3 1 9 6 2 5 x 3 E red 12 0 17 3 25 ...

Страница 22: ...Ph Models RMG628 RMG070 1Ph Models VOLTAGE HEATING 1 TOTAL POWER TOTAL CONSUMP SWITCH CURRENT CONDUCTOR 2 kW A A mm2 AWG 200V 1ph N 2ph H V 1 6 8 0 16 2 5 x 2 208V 1ph N 2ph H V 1 6 7 7 16 2 5 x 2 1 6 7 7 15 12 x 2 GND 220V 1ph N 2ph H V 1 6 7 3 16 2 5 x 2 230V 1ph N 2ph H V 1 6 7 0 16 2 5 x 2 240V 1ph N 2ph H V 1 6 6 7 16 2 5 x 2 1 6 6 7 15 12 x 2 GND ...

Страница 23: ...e washer check the instructions of the packaging pictograms Unit must be transported in the upright position Protect the machine from rain and dampness Avoid blows and shocks It is preferable to transport the washer with its packaging using a forklift and by lifting it from its base Never move the machine by pushing on the sides of the packaging Position the washer with crating as near as possible...

Страница 24: ...E SURFACE CAPABLE OF SUPPORTING THE WEIGHT OF THE WASHER AND ITS TRANSMITTED LOADS CONSULT THE INSTALLATION SPECIFICATIONS section 1 4 To assist loading and unloading operations IT IS RECOMMENDED TO CONSTRUCT THIS BASE HIGHER THAN THE FLOOR OF THE BUILDING BUT ALWAYS WITH THE SAME CHARACTERISTICS AS THE REST OF THE FLOORING STRUCTURE NEVER USE ELEMENTS FOR MANOEUVRING AND LIFTING THE WASHING MACHI...

Страница 25: ... on the floor as shown in Fig 2 3 It is important to place the cut out for the dispenser as it is located on the washing machine The washing machine can be aligned using the plans A or B in Fig 2 3 as appropriate Plan A distributes the anchorage points with reference to the hinges or in the case of the RMS RMG628 and REM RMG070 models to the handle Whereas Plan B does so with reference to the fron...

Страница 26: ...14 20 2 602 23 7 602 23 7 681 26 8 730 28 7 D mm in 114 4 5 138 5 4 138 5 4 125 4 9 38 1 5 F mm in 558 22 0 557 21 9 690 27 2 730 28 7 741 5 29 2 J mm in 100 4 100 4 100 4 100 4 200 8 K mm in 150 6 150 6 150 6 300 12 300 12 L 145 5 7 M mm in 390 15 4 509 20 509 20 500 19 7 544 21 4 X 245 9 6 Drain ducting mm in 100 4 100 4 100 4 100 4 100 4 Drain box Z mm in 200 x 200 x 150 H 8 x 8 x 6 H 300 x 300...

Страница 27: ...oning and bolting down in section 2 6 1 Using anchors or metal fasteners not supplied with the washer Not suitable for machines with a load capacity greater than 13 kg 30lb or high speed models higher than 150G Consult the construction instructions for positioning and bolting down in section 2 6 2 Using chemical anchors not supplied with the washer This anchoring system must be installed by a comp...

Страница 28: ...rt the bolts supplied with the washer into the fastening holes on the washer base Check the specifications for the bolts and washers in the attached table Fit the securing washer Fig 2 5 A the safety washer Fig 2 5 B and the nut Fig 2 5 C onto each bolt and tighten the nut until there is approximately 1 2 in 10mm of free thread protruding above the nut Fig 2 5 value D THE FLAT WASHERS ARE ESSENTIA...

Страница 29: ... the washer by following the indications in Figure 2 1 and 2 2 optionally the washer can be used as a template Characteristics of the metal anchors Fig 2 6 Use metal expansion bolts with a high mechanical resistance The use of expansion bolts fastens down the washer with the nuts and locknuts B Diameter of the bolts RMS610 REM025 0 5 in 12 mm M12 or equivalent RMS613 REM033 0 6 in 14 mm M14 or equ...

Страница 30: ...able below Positioning conditions Fig 2 7 DIMENSIONS RMS610 REM025 RMS613 RMG613 REM033 RMG033 RMS617 RMG617 REM040 RMG040 RMS623 628 RMG623 628 REM055 070 RMG055 070 I DISTANCE BETWEEN BOLTING POINTS RECOMMENDED Commercial and Industrial laundries mm in 271 421 10 7 16 6 248 398 9 8 15 7 248 398 9 8 15 7 287 437 11 3 17 2 DISTANCE BETWEEN BOLTING POINTS MINIMUM Coin op laundries mm in 181 7 1 158...

Страница 31: ...a diameter of 0 2 in 3 mm and an approximate length of 4 inches 100 mm into the bottom side of the safety lock cover and at the same time turn the knob downwards Fig 2 8 Fig 2 8 DANGER MANUAL OPENING OF THE SAFETY LOCK MUST ONLY BE USED BEFORE THE START UP OF THE MACHINE ONCE THE WASHER IS IN SERVICE NEVER USE THE MANUAL OPENING OF THE LOCK AS A USUAL WAY TO OPEN THE DOOR ...

Страница 32: ...be modified Choose one of the following options depending on the possibilities for installation and the regulations in force in the country where the installation is being carried out Drain to the drain box Build a drain box Fig 3 1 following the specifications indicated in the INSTALLATION SPECS section 1 4 Connect the drain elbow to the drain outlet and secure hose with the corresponding clamp F...

Страница 33: ...f each machine to the manifold with a manifold ventilation outlet A reaching the outside set at a height of 40 in 1000 mm and of a diameter of 2 in 50 mm Diameter of B manifold refer to table on section 2 6 3 and Figure 2 7 The emptying of the drain trap to the sewer system is done through an open drain box Fig 3 3 B and C which prevents variations in pressure and backflow to the drain The end of ...

Страница 34: ...lves and check for leaks in the installation Fig 3 4 Arrangement of the hoses The inlets are identified by the label posted at each inlet Fig 3 5 The washer mixes hot and cold water according to the temperature programmed The use of hot cold water allows the machine to gain time and effectiveness in its washing programs Inlet 1 The cold water must ALWAYS be connected The hose is marked with a blue...

Страница 35: ...ne This valve is designed to prevent cross connection back siphonage and complies with AS NZS Standard 2845 1 Watermark Fit the non return valve A to the cold water water inlet connection of the machine considering the flow direction marked on the valve Fit the coupling B downstream the valve Fit the water inlet hoses downstream the valve Fig 3 6 ...

Страница 36: ... THREE PHASE LINES MODELS OF VOLTAGE BETWEEN 380 AND 415 V REQUIRE IN ADDITION A CONNECTION TO THE NEUTRAL WIRE IN INSTALLATIONS WITH SEVERAL SINGLE PHASE MACHINES CONNECTED BETWEEN PHASE AND NEUTRAL IN THREE PHASE LINES IT IS RECOMMENDED TO DISTRIBUTE THE CONNECTION BY USING THE THREE PHASES TO BALANCE THE CONSUMPTION OF ALL THE PHASES IN THE LINE Specific warning for appliances installed IN THE ...

Страница 37: ...pening at 3 mm 0 12 in must isolate electrical source phases and the N cable mechanically lockable installed in an easily accessible place CAUTION On machines with ETL mark the SAFETY SWITCH must be UL489 approved 3 3 3 Machine electrical connection FOR A CORRECT CONNECTION FOLLOW THE INDICATIONS OF THE SECTIONS BELOW RMS610 REM025 Models Disconnect and mechanically lock the external automatic swi...

Страница 38: ...e pipe protector depending on the cable and pipe protector used Refer to dimensions and connection diameter in INSTALLATION SPECS section 1 4 Connect the wires directly to the switch breaker Fig 3 9 The wire connection sequence to the main switch varies according to the machine connection and the power supply This connection is indicated on the label posted next to the main switch In models RMS RM...

Страница 39: ...the risk of electric shock by providing a path of least resistance for electric current This appliance is equipped with a cord having an equipment grounding conductor and a grounding plug The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances CAUTION Improper connection of the equipment grounding conductor can r...

Страница 40: ...itch Remove the support cover A from the junction box located on the rear panel Fig 3 10 Connect the voltage selector B onto the transformer connector C in accordance with the power supply and with the accompanying table Table 1 Fig 3 10 Table 1 Mains voltage Selector B 200V 200V 208V 208V 200V 208V 220V 220V 230V 240V 230V 220V 230V 240V 240V 220V 230V 240V 380V 380V 400V 400V 415V 415V 400V 415V...

Страница 41: ...top cover Connect the voltage selector switch Fig 3 11 in accordance with the mains power supply and the following table Table 2 Fig 3 11 Table 2 Mains voltage EC Connector 200V 200V 208V 208V 200V 208V 220V 220V 230V 240V 230V 220V 230V 240V 240V 220V 230V 240V 380V 380V 400V 400V 380V 400V 415V 415V 440V 440V 480V 480V 440V 480V Fig 3 12 ...

Страница 42: ...lve connection SEAL ALL THREADED UNIONS WITH A PRODUCT WHICH IS APPROPRIATE FOR STEAM PIPE CONDUITS Respect the steam circulation direction indicated by an arrow on each part The coil has been previously removed from shipping position or disconnected from the solenoid valve according to shipping braces The electrical wiring must be fastened to the cut out VE on the rear cover see Fig 1 4 and secti...

Страница 43: ...ng machine Refer to the electrical connection specifications in the INSTALLATION SPECS section 1 4 3 6 External dosing electrical connection 3 6 1 Steps prior to connection Disconnect and mechanically lock the external automatic switch Open the machine s terminal box On the entry hole of the external dosing electrical supply Ed identified in figure 1 3 and 1 4 install a lock mechanism not supplied...

Страница 44: ...y contacts from the external dosing control board act as dry contacts not powered Dosing signals connection on X6 terminal strip Follow the instructions on sections 3 5 1 a b Connect in the order indicated in the following chart Fig 3 15 X6 Logi Coin control 1 Pre wash dosing 2 Wash dosing 3 Bleach dosing 4 Sour softener dosing COM Dosing equipment COMMON wire The dosing signals ARE NOT PROTECTED ...

Страница 45: ...he external dosing control board incorporates a connection point terminals identified as X0 allowing to generate dosing signals from the washer control circuit Dosing signals connection Fig 3 16 Follow the instructions on sections 3 6 1 a 3 6 1 b Supply X6 COM from terminal X0 A wire not delivered Supply the common phase of the signal outputs from XO B Dosing outputs Connect in the order indicated...

Страница 46: ... hole and secure the conductor in place Connect the dispenser signal conductor to the terminal board A according to the functions specified on the corresponding label This terminal board is identified on the electrical schematic as A 4 Connect the electrical supply of the dispenser equipment to an electrical inlet separate from the washer The electrical protection of the dispenser equipment must b...

Страница 47: ...below the dosing injection point Fig 3 19 C to the washer A simple bend of the conduction hoses below the level is not enough to avoid the dripping Omission of following this instruction can cause damage to the washer and void warranty Fig 3 19 COIN CONTROL units To enable the external dosing system you must modify the Ed parameter at the Mod menu see Operation Instructions Manual for COIN CONTROL...

Страница 48: ... for the washer operation Check that the electrical installation corresponds with the voltage and the frequency of the machine Verify that the four washer feet come in contact with the floor Verify that all the shipping restraints are removed Connect all the water steam steam heated washers and power inlets according to the technical specifications Open the manual water inlet valves and steam if n...

Страница 49: ...w connection for the whole installation once the Emergency Stop button is unlocked 3 10 Wash cycle start up from an external device to the washing machine 3 10 1 Connecting to a central vending unit and configuring the machine Consult the manual for INSTALLING AND CONFIGURING THE VENDING CIRCUIT part number 430731 VERY IMPORTANT Washing machine cycle start up should only be started by voluntary ac...

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