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Maintenance

Code no. 576017

Rev. nº 02/0415

11.4. Preventative maintenance programme

7DAY

50 h

QUAR

600 h

ANNUAL

2400h

PROCEDURES RESERVED EXCLUSIVELY FOR THE CUSTOMER’S
TECHNICAL SERVICES OR AUTHORISED TECHNICAL SERVICES

x
x



Check the heating system ignition and combustion (gas heating)



Clean the lint filter



Clean the protective vents of the extraction motor fan

x
x
x
x



Clean the extraction turbine blades and the exhaust ducts.



Clean the inverter fan



Clean the inside of the machine



Clean the inverter fan and heatsink (only if considered necessary).



Check the static pressure at the fan output.

REQUEST AN ANNUAL SERVICE FROM AUTHORISED TECHNICAL
SERVICES

x
x
x
x
x
x
x
x
x
x
x
x
x
x



Check all the functions of the dryer (TEST program)



Check the heating system



Check the power consumption of the drum motor and the extraction motor



Check the power consumption of the electric heaters (electric heating)



Check and clean the burner (gas heating)



Check the rotation detector



Check external protections and electrical earthing



Check the gas tightness of the gas circuit (gas version)



Check the condition of the nuts and bolts



Clean the lint from the machine and from the exhaust area.



Analysis of the combustion products

THE RESULT MUST COMPLY WITH

THE REQUIREMENTS IN FORCE IN THE COUNTRY WHERE THE DRYER
IS INSTALLED.

Содержание 2,215,001

Страница 1: ...a de Manlleu km 1 08500 VIC Barcelona SPAIN National sales T 34 902 300 359 comercial girbau es International sales T 34 938 862 219 sales girbau es Service T 34 902 300 357 sat girbau es www girbau es For USA and CANADA CONTINENTAL GIRBAU Inc 2500 State Road 44 WI 54904 Oshkosh USA Tel 1 920 231 8222 info continentalgirbau com www continentalgirbau com EN COIN Control ED260 ED340 ED460 ED660 ...

Страница 2: ... 17 4 5 End of the cycle 17 4 6 Stop modes 18 4 6 1 Normal stopping 18 4 6 2 General Stop 18 4 7 Pre set programs 19 4 7 1 Initial content of the programs 19 4 7 2 Explaining the program functions 19 5 PROGRAM EDIT MODE 20 5 1 Access to Program Edit Mode 20 5 2 Editing a program 20 6 SYSTEM TOOLS MODE 24 6 1 Accessing the Tools mode menus 24 6 2 Menus making up the System Tools mode 25 7 CONFIGURA...

Страница 3: ... 1 Clean and check the lint filter 45 11 2 Cleaning the machine 45 11 3 Checking safety mechanisms 46 11 4 Preventative maintenance programme 47 11 5 Cleaning the inverter 48 11 6 General checks 49 11 7 List of most common spare parts 50 12 REMOVAL FROM SERVICE AND DISMANTLING 51 ...

Страница 4: ... of all occupants Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department INSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED INSTALLER SERVICE AGENCY OR THE GAS SUPPLIER The following FOR YOUR SAFETY caution must be posted near the dryer in a prominent location FOR YOUR SAFETY Do not sto...

Страница 5: ...LL any extra elements inside the machine 17 Any part of the machine that is replaced may affect its operation and the user s safety For this reason USE ONLY THE MANUFACTURER S ORIGINAL SPARE PARTS Failure to comply with this warning can cause serious accidents malfunctions and the loss of the machine s guarantee and certifications 18 Failure to comply with or observe the legislation and regulation...

Страница 6: ...h temperature and that no circuits or containers are under pressure Check that all the machine s moving parts are halted or in their rest position Securely fix all the machine s moving parts that could cause an accident To reduce the risk of electric shock COMPLETELY disconnect the machine from the mains power supply and take steps to prevent accidental reconnection TURNING OFF THE ON SWITCH OR PR...

Страница 7: ...L NOTES 1 Trained personnel refers to those who have read and understood the Instruction Manual who have been trained by the Authorised Technical Service or by a representative of the customer present at the start up who is familiar with the operation of the machine and is authorised to use it 2 Authorised Technical Service ATS is one that has been recognised under contract and properly trained by...

Страница 8: ...erates chlorine gas Chlorine is a corrosive oxidising substance which at high concentrations and temperatures damages stainless steel and elastomers This same effect can also be caused by other strongly oxidising agents including ozone 5 FOLLOW the treatment recommendations for each fabric indicated by its manufacturer THE MANUFACTURER OF THE MACHINE accepts no responsibility for damage caused by ...

Страница 9: ...to the washing machine s coin meter or via a signal sent by the central vending unit Setting the price of programs An option for automatically changing the prices for each program depending on time band and day of the week Individual meters for the programs run Payment control menu 1 3 EC declaration of conformity The Installation instruction Manual for the ED dryers contains a copy of the EC decl...

Страница 10: ... instructions Finish off drying programs with the cooling phase and do not remove the load until the cycle is completely finished Once the drying cycle has finished or in situations where there is a power failure remove the linen quickly from inside the dryer Do not allow lint to accumulate in critical areas of the machine Lint is readily flammable No washing machine can completely remove oils fro...

Страница 11: ...nd safety guards correctly in place Disconnect the power supply and close the gas supply valves and other sources of heating before removing any form of protection ELECTRICAL RISKS It is essential for the machine to be connected to external protection earthed HIGH TEMPERATURE RISKS Do not remove any safety guards without first making sure the machine is cool 35 ºC 90 ºF Do not put the hands anywhe...

Страница 12: ... to A G A specs Do not use or store flammable materials in the appliance storage drawer or near this appliance Do not spray aerosols in the vicinity of this appliance while it is in operation Do not modify this appliance This appliance shall not be used to dry off solvents or drycleaning fluids ...

Страница 13: ...erview of menus programs and functions B Specific information on system tools and edit menus Further information on indicated menus C Program selection keypad On system tools and edit menus this keypad runs other functions D Function indicator bar Displays the function assigned to the corresponding key 2 1 2 Keypad functions on system tools and edit menus Confirm key Back to previous menu Move to ...

Страница 14: ...ICON EXPLANATION Access to the drying programs Access to edit mode Access to tools mode Temperature indication Time indication Heating activated Heating turned off Duration of a program Rotation speed Type of reversal Cool down Loading indication Selecting a program Payment indication Unloading indication ...

Страница 15: ...grams to be modified The information that appears on the screen in the program management menu is in graphic mode Information regarding this intervention mode Chapter 5 on this manual SYSTEM TOOLS MODE Mode for the owners or managers of the self service establishments and the technicians in charge of connecting the dryers peripheral or auxiliary equipment This mode contains information aimed at ed...

Страница 16: ...ith these characteristics Do not dry linen with accessories that cannot be machine dried Select a program The display will show the price of the selected program Very hot program Hot program Warm program Program pause Making the payment for the program This operation has multiple modes depending on the option installed in the dryer Inserting coins 1 or 2 slot coin meter box Inserting tokens Paymen...

Страница 17: ...ased by inserting coins or tokens or increasing the payment via the central vending unit The increase will be proportional to the number of tokens inserted or the amount paid To enable this feature the min option in Sections 7 1 2 and 7 1 3 needs to be activated See also the COUNT OVERPAYMENT option in the OPTIONS menu Section 7 1 2 4 5 End of the cycle Once the cooling stage has ended the machine...

Страница 18: ...to run Cancelling the STOP command The program will continue from the point where it was interrupted If after a few seconds the door is still closed and neither of the two options is selected the program will continue Opening the door while the STOP icon is displayed will end the program Opening the door during the drying stage The rotation and heating will stop On re closing the program will cont...

Страница 19: ...DRYING TEMPERATURE Maximum temperature of the drying phase When the temperature sensor detects a value equal to or greater than the set temperature the heating system is switched off INPUT TEMPERATURE Maximum temperature of the air entering the machine When the input temperature sensor detects a value equal to or greater than the set temperature the heating system is switched off ROTATION SPEED Dr...

Страница 20: ...nd press the key The dryer screen will display the three intervention modes Select the icon for the mode to be run Selecting the Run Programs mode makes it possible to leave Advanced Mode Selecting the intervention mode Confirming the selection In the Edit menu it is possible to modify the values of the programs 5 2 Editing a program Selecting the program Scrolling up Scrolling down Selecting a pr...

Страница 21: ...ystem active The heating system does not activate Airing program Selecting this option directly accesses the rotation speed screen Selecting the heating option Confirming the selection of the heating mode Accessing the following screen Back to the previous menu Programming the drying temperature Example drying temperature set at 65 ºC Increasing the programmed temperature Maximum temperature progr...

Страница 22: ...re Accessing the following screen Back to the previous menu Rotation speed The rotation speed is maintained in the drying and cooling down stages Selecting the speed option see options tables Section 7 1 4 Confirming the programmed option Accessing the following screen Back to the previous menu Rotation The rotation intervals are maintained in the drying and cooling down stages Selecting the start...

Страница 23: ...time Minimum programmable time 0 min Confirming the cooling time Accessing the following screen Back to the previous menu Very important The cooling stage is intended to reduce the temperature inside the drum thereby preventing creases in the fabrics and reducing the risk of spontaneous combustion from static electricity As a security measure it is highly advisable to program enough time to allow ...

Страница 24: ...registering the payments made Information regarding this intervention mode Chapter 9 on this manual 6 1 Accessing the Tools mode menus To access the Tools Mode the dryer should not be running any programs Access Hold the key down for a few seconds The dryer will emit a beep and freeze the instruction display Enter the access code and press the key The dryer screen will display the three interventi...

Страница 25: ... cl time Machine ID Options Confirm start Display price Count overpayment Default program Demo mode Prices Program price Time bands Tables Left rotation No rotation Right rotation Speed Clock Time Day week Access code Change code Information Model General Program version Usage counters Working hours Program count Program Counters Very hot Hot Warm Alarm counters ACCOUNTING Chapter 9 Session ID Tot...

Страница 26: ...ault value YES Screen contrast Permits modifying the contrast on the dryer screen Programmable range 0 less contrast 9 more contrast Default value 4 Blink on end Shows end of cycle screen flashing Programmable values YES NO Default value YES Maximum lint filter cleaning time This allows the user to set a number of hours after which if the filter door has not been opened the dryer will display a di...

Страница 27: ...time If the value NO is set the customer loses the difference Programmable values YES NO Default value YES Default program A program that is activated if coins or tokens are inserted without previously making a selection Programmable values 1 2 3 Default value 3 Demo mode Utility for operation testing An option that allows the user to run one of the three drying programs without having to insert c...

Страница 28: ...on can be found in this section 7 1 3 1 Machines WITHOUT a clock option Single price for each program Programming PROGRAM PRICES Select the parameter to be modified Edit it and set the desired value Save the modification Programmable ranges Minimum programmable value 00 00 Maximum programmable value 99 99 Decimal positions are determined in the Technical Area s Parameters menu Modifying the price ...

Страница 29: ...efining the different time bands for each day of the week PRICE OF THE PROGRAMS This allows the price of the programs to be established for the different rates Each program can have three different rates assigned to it and the time increase for overpayment option enabled or disabled L Low price rate Indicated for example for time bands when the laundry is not very full M Medium price rate Indicate...

Страница 30: ...a rate to each time band The first time band always starts at 0 00 hours The last time band always finishes at 24 00 hours The price of each program will be based on the value assigned to each of the rates for the three programs and to the program start time Programming the TIME BANDS Select the PRICES menu and then the TIME BANDS sub menu The following screen will be displayed Scrolling down Hori...

Страница 31: ...5 Example of weekly programming of time bands DAY 1 2 3 4 5 6 7 BAND TIME 0 12 0 13 0 24 0 24 0 24 0 13 0 11 1 RATE L L M M H M L BAND TIME 12 18 13 24 13 19 11 14 2 RATE M M H M BAND TIME 18 22 19 24 14 19 3 RATE H M H BAND TIME 22 24 19 24 4 RATE L L ...

Страница 32: ...FAULT VALUES ED260 ED340 ED460 ED660 Left rotation 1 sec min 5 20 1 1 1 1 No rotation 1 sec 0 20 2 2 2 2 Right rotation 1 sec min 0 20 1 1 1 1 Left rotation 2 sec min 5 20 2 2 2 2 No rotation 2 sec 0 20 1 1 1 1 Right rotation 2 sec min 0 20 2 2 2 2 Left rotation 3 sec min 5 20 2 2 2 2 No rotation 3 sec 0 20 2 2 2 2 Right rotation 3 sec min 0 20 2 2 2 2 Left rotation 4 sec min 5 20 3 3 3 3 No rotat...

Страница 33: ...eek Highlight the option and press the key successively Scrolling down Horizontal movement Editing the TIME parameter Altering the day of the week Memorising the selection and returning to the previous menu Altering the clock time Highlight the option and press the key The following screen will be displayed Altering the highlighted value Selecting the hour minute value Memorising the selection and...

Страница 34: ...ngs and incidents during the life of the machine Initialising the values of the three counters is an operation reserved exclusively for the Authorised Technical Service General information Machine model Indicates the model of the dryer Program version Displays the version of the software installed on the machine Usage counters Provides information on Machine operating hours Total number of program...

Страница 35: ...ntification number by one unit compared to the previous session Resetting the session indicator counter to zero can only be performed by the Authorised Technical Service TOTAL Value of the coins or tokens collected during the session The sum value is obtained based on the number of coins or tokens that are detected by the coin counter Every time a session ends the total value is reset to ZERO The ...

Страница 36: ...AN NOT BE IGNITED GAS VERSION Manual gas flow valve closed Open the manual gas flow valve Insufficient supply of gas Ask a registered installation contractor to check the gas supply pressure and flow rate If the problem persists contact the Authorised Technical Services Gas ignition system defective or ignition electrodes misplaced Call the Authorised Technical Services POOR FLAME SPREAD GAS VERSI...

Страница 37: ... the audible alert Once the problem that caused the alarm has been solved press the key The alarm will be cancelled KEY FUNCTION Information on the cause of the alarm Stopping the alert beep Cancelling the alarm if possible CAUTION Procedure in the event of an alarm Any procedure aimed at rectifying the fault provoking an alarm that involves removing the protection covers has to be performed by th...

Страница 38: ...obe 21 Model error 10 2 2 Troubleshooting 2 ASSEMBLY ERROR Incorrect microprocessor board connections Probable cause Incorrect connections or manipulation of the microprocessor board Procedure Disconnect the power supply and contact Authorised Technical Services 3 INVERTER COMMUNICATION FAULT Communication fault between the dryer control microprocessor and the drum motor inverter Probable cause Fa...

Страница 39: ...pping of the drum motor s thermal protection Probable cause Excessive motor power consumption due to obstruction of the rotation seizing or malfunction of the transmission systems Overloading or excessively wet linen that exceeds the maximum power capacity of the motor Fault or short circuit in the motor Fault or short circuit in the motor s connection wiring Procedure Check that nothing is obstru...

Страница 40: ...ed and that there is no blockage preventing the door from closing properly If the problem is not resolved or recurs frequently contact the Authorised Technical Service 9 OVER TEMPERATURE Over temperature detected by the machine s output control Probable cause Fault in the output temperature control system Fault in the machine s individual temperature controls Procedure Disconnect the power supply ...

Страница 41: ...le cause Input temperature control thermostat circuit open Fault in the detection system Procedure Disconnect the power supply and contact Authorised Technical Services In dryers with gas heating close the manual gas inlet valve 14 OUTPUT THERMOSTAT ALARM Disconnection of the safety thermostat controlling the output temperature Probable cause Output temperature control thermostat circuit open Faul...

Страница 42: ...pply After the purge time has ended press the STOP button to turn off the alarm and repeat the program start up If the problem persists Close the manual gas inlet valve The dryer will begin the cooling stage Once it has finished disconnect the machine from the power supply Close the manual gas inlet valve Contact Authorised Technical Services 17 ELECTRIC HEATING FAULT Faulty disconnection of the h...

Страница 43: ...thermal protection Fault in the wiring of the motor s power supply circuit Procedure Operations reserved for Customer s Technical Assistance Service Switch off the power supply to the machine Check the condition of the automatic protective circuit breaker Check for possible mechanical seizing in the extraction motor Reconnect the dryer after a period of 10 minutes If fault persists or is frequentl...

Страница 44: ...OW THE INSTRUCTIONS PROVIDED DOING SO WILL ENSURE AN EXCELLENT SERVICE REDUCE THE LIKELIHOOD OF FAULTS AND EXTEND THE LIFE OF THE DRYER USERS MUST REFRAIN FROM CARRYING OUT ANY MANIPULATION RESERVED FOR THE AUTHORISED TECHNICAL SERVICE OR CLIENT TECHNICAL SERVICE THERE IS A MANUAL FOR MAINTENANCE OPERATIONS TO BE CARRIED OUT BY THE AUTHORISED TECHNICAL SERVICE CAUTION SPECIFIC WARNINGS FOR GAS HEA...

Страница 45: ...ne s power switch or failing that the external automatic switch breaker Remove the front cover to access the air filter Remove the air filter by pressing the top side downwards Figure 8 1 Clean the lint and fabric residues from the filter Compressed air a soft brush or a cloth or sponge dampened with water can be used to remove the lint accumulated in the filter pay special attention to removing t...

Страница 46: ...led Cancel the program and open the door DANGER IF A FUNCTION IS DETECTED THAT IS DIFFERENT FROM THAT DESCRIBED IN THIS SECTION DISCONNECT ALL THE MACHINE S SUPPLY LINES AND CONTACT THE AUTHORISED TECHNICAL SERVICE NEVER USE THE MACHINE WITH A FAULTY DOOR SAFETY DEVICE Checking the laundry s General Emergency Stop CAUTION THIS SHOULD BE CARRIED OUT BY QUALIFIED PERSONNEL ONLY IT IS IMPORTANT TO RE...

Страница 47: ... Check the static pressure at the fan output REQUEST AN ANNUAL SERVICE FROM AUTHORISED TECHNICAL SERVICES x x x x x x x x x x x x x x Check all the functions of the dryer TEST program Check the heating system Check the power consumption of the drum motor and the extraction motor Check the power consumption of the electric heaters electric heating Check and clean the burner gas heating Check the ro...

Страница 48: ... of the front protective cover on the lint filter BEFORE PROCEEDING WITH THE REMOVAL OF ANY SAFETY GUARD THE PRECAUTIONS INDICATED AT THE BEGINNING OF THIS MANUAL AND IN THE PRESENT CHAPTER MUST BE OBSERVED ESPECIALLY DISCONNECT THE DRYER S POWER SUPPLY CLOSE THE GAS STOPCOCK machines with gas heating CHECK THAT NONE OF THE DRYER PARTS IS AT A HIGH TEMPERATURE ONCE THE OPERATION THAT HAS LED TO TH...

Страница 49: ... location Clean the extraction motor s fan protective grille Clean the vents in the rear cover Fit and correctly secure the rear cover using the screws Once the maintenance operation has been completed run a drying program and check that the dryer is working properly Fig 8 6 11 6 General checks CAUTION THIS OPERATION IS RESERVED FOR THE AUTHORISED TECHNICAL SERVICES As a preventive maintenance mea...

Страница 50: ...t temperature probe x x x x PT1000 probe Input temperature probe x x x x Depressor 40Pa tare x x Depressor 80Pa tare x x Moisture control x x x x Keyboard x x x x Fan motor inverter control relay x x x x SPECIFIC SPARE PARTS FOR MODELS WITH GAS HEATING NAME ED260 ED340 ED460 ED660 Gas valve x x x x Gas valve clamp x x x x Burner control x x x x Flat 1 2 gasket for ng lpg x x x x Ignition electrode...

Страница 51: ...vice or contractor Under no circumstances must the dryer be left unchecked When it comes to handling and transporting the machine the same precautions and regulations must be taken into account as for the installation process For further information concerning the withdrawal of the dryer from service consult the corresponding chapter in the Installation Instruction Manual ...

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