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7

Preventative Maintenance Check-List & Recommended Spare Parts List

Check 

Daily   Weekly   50hrs 

Every 

       Every 

        Every

 

 

 

 

 

500 hrs        1500 hrs 

       3000 hrs

Oil Level/Quality 

X

Oil Leaks 

X

Water Leaks 

X

Belts, Pulley 

 

X

Plumbing 

 

X

Recommended Spare Parts

Oil Change p/n 1154 

 

 

     X 

 

Plunger Packing Kits (1 kit/pump)    

 

 

 

            

X

 

 

 

 

(See page 5 for kit list) 

 

Valve Assembly Kit (1 kit/pump)   

 

 

 

            

            

(See page 5 for kit list)

  Position 

Part# 

Description 

Torque Amount

 

07186 

Oil Sight Glass 

106 in.lbs. (12 Nm)

 

01010 

Screw 

221 in.-lbs. (25 Nm)

 

11 

07109 

Oil Drain Plug 

29 ft.-lbs. (40 Nm)

 

16 

07114 

Inner Hexagon Screw 

132 in.-lbs. (15 Nm)

 

20A 

07311 

Inner Hexagon Screw 

22 ft.-lbs. (30 Nm)

 

24B 

08399 

Tension Screw 

247 in.-lbs. (28 Nm)

 

41 

07331 

Plug, Inlet 

51 ft.-lbs. (70 Nm)

 

43 

07213 

Plug, Discharge 

51 ft.-lbs. (70 Nm) 

 

46 

07158 

Nut, Stud Bolt 

59 ft.-lbs. (80 Nm)

 

SP100HT/SP200HT TORQUE SPECIFICATIONS

Pump Mounting Selection Guide

Bushings

07175

 - 28 mm Tapered H Bush

-

ing

Rails

07358

 - Plated Steel Channel 

Rails

(L=9.18” x W=1.88” x H=3.00”)

Pulley & Sheaves

01055

 - 9.75” Cast Iron 2 gr. -  AB Section

01062

 - 7.75” Cast Iron - 2 gr. - AB Section

Содержание SP100HT

Страница 1: ...Service Manual Contents Installation Instructions page 2 Pump Specifications page 3 6 Exploded View page 4 Parts List Kits page 5 Torque Specs Pump Mounting Selection Guide Preventative Maintenance page 7 Repair Instructions pages 8 11 Dimensions back page Warranty Information back page ...

Страница 2: ...the equipment manufacture and or operator to ensure that all pertinent safety regulations are adhered to Please read operating instructions carefully before putting the pump into operation Important Do not use grease when renewing the high pressure plunger seal pos 50 Hot water causes grease to wash off the seal which in turn can jam valves The new seals should only be oiled lightly before install...

Страница 3: ...p speed are based on a 1725 RPM motor and B section belts When selecting desired GPM allow for a 5 tolerance on pumps output due to variations in pulleys belts and motors among manufacturers 1 SelectGPMrequired thenselectappropriate motor and pump pulley from the same line 2 Thedesiredpressureisachievedbyselecting the correct nozzle size that corresponds with the pump GPM HORSEPOWER INFORMATION Ho...

Страница 4: ...4 SP100HT EXPLODED VIEW ...

Страница 5: ...1 29A 11502 Stud Bolt 2 30 07335 Pressure Ring 3 33 07338 Pressure Spring 3 34 05593 Spring Retainer Discharge 3 34A 07326 0100 Spring Retainer Inlet 3 35 07312 0100 Valve Spring 6 36 07327 Valve Plate 6 37 06014 Valve Seat 6 38 06015 O Ring Valve Seat 6 39 07328 Valve Retainer Inlet 3 39A 07329 Spacer 3 40 12057 O Ring Inlet Valve Retainer 3 41 07331 Plug Inlet M36 x 1 5 3 42 07332 O Ring Inlet P...

Страница 6: ...p speed are based on a 1725 RPM motor and B section belts When selecting desired GPM allow for a 5 tolerance on pumps output due to variations in pulleys belts and motors among manufacturers 1 SelectGPMrequired thenselectappropriate motor and pump pulley from the same line 2 Thedesiredpressureisachievedbyselecting the correct nozzle size that corresponds with the pump GPM HORSEPOWER INFORMATION Ho...

Страница 7: ...186 Oil Sight Glass 106 in lbs 12 Nm 9 01010 Screw 221 in lbs 25 Nm 11 07109 Oil Drain Plug 29 ft lbs 40 Nm 16 07114 Inner Hexagon Screw 132 in lbs 15 Nm 20A 07311 Inner Hexagon Screw 22 ft lbs 30 Nm 24B 08399 Tension Screw 247 in lbs 28 Nm 41 07331 Plug Inlet 51 ft lbs 70 Nm 43 07213 Plug Discharge 51 ft lbs 70 Nm 46 07158 Nut Stud Bolt 59 ft lbs 80 Nm SP100HT SP200HT TORQUE SPECIFICATIONS Pump M...

Страница 8: ...Inspect valve plate 36 and valve seats 37 for wear If exces sive pitting is seen replace the worn parts Check valve seat o ring 38 for wear and replace as necessary 4 Drain the oil from the pump Turnthepumpovertoremove the four manifold stud nuts 46 with a 19mm wrench 41A 44 34 35 36 6 Remove the inlet valve re tainer assembly 34A 39 7 Remove the o ring 40 valve plate 36 valve spring 35 spring ret...

Страница 9: ...emovetheweepreturn plate 48 Removetheo ring 49 and check for wear 11 Inspect seals 50A seal support ring 51A and O ring 49 and replace as neces sary 49 50A 51A 12 Inspect ceramic plunger 24A tips for wear If neces sary replacement of the ceramic plungers may be ac complished by removing the plunger bolt assemblies 24 with a 13mm wrench Ce ramic plungers should now slide off the stainless steel plu...

Страница 10: ... suitable device in order to secure it while removing the crankshaft 18 Using a plastic mallet tap the crankshaft from one side while turning it from the other side The turning insures that during this sequence the crankshaft does not become wedged against the front portion of the connecting rods 20 The far side bearing 15 will remain in the crankcase 1 When free the crankshaft can be removed by h...

Страница 11: ...r side of the crosshead 22 in order to prevent damage to the crosshead bore of the crankcase 1 28 Place each crosshead plunger assembly into the pump making sure that all of the parts are well oiled before insertion into the crankcase 1 Notice that the connecting rod 20 halves are numbered or colored Connecting rods must be positioned with their numbers or colors on the upper left hand side in the...

Страница 12: ...ar to standard wear parts 3 Use of repair parts other than those manufactured or authorized by Giant 4 Improper use of the product as a component part 5 Changes or modifications made by the customer or third party 6 The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Industries Inc Liability under this warranty is on all non ...

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