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5

ITEM PART 

DESCRIPTIONS 

QTY

07294 

Crankcase 

1

06968 

Oil Filler Cap with Gasket 

1

07297 

Cover, Crankcase 

1

07298 

O-Ring, Crankcase Cover 

1

07299 

Oil Dipstick Assembly 

1

01009 

O-Ring, Dip Stick 

1

07186 

Oil Sight Glass Assembly 

1

01010 

Screw, Crankcase Cover 

4

10  01011-0400  Spring Washer, Cover Screw 

4

11 

07109 

Oil Drain Plug  

2

11A  06015 

O-Ring 

2

12  07302 

Bearing Cover 

2

13  07303 

O-Ring, Bearing Cover 

2

14  07459 

Seal, Crankshaft 

2

15  08388 

Roller Bearing 

2

15A  06962 

Shim, 1.5mm 

1-2

15B  07249** 

Shim 

1

16  07114 

Screw & Washer, Bearing Cover  6

17  05312 

Shaft Protector 

1

18  07309 

Crankshaft 

1

19  13331 

Fitting Key 

1

20  07310 

Connecting Rod Assy. 

3

20A  07311 

Inner Hexagon Screw 

3

20B  07122 

Spring Washer 

3

22  07315 

Crosshead with Plunger Base 

3

23  07314 

Crosshead Pin 

3

24A  07346 

Ceramic Plunger, SP100W(HK)  3

24A  13452 

Ceramic Plunger, SP200W 

3

24A  07340 

Ceramic Plunger, SP351W 

3

24B  08399 

Tension Screw 

3

24C  07023 

O-Ring 

3

24D  07203 

Support Ring 

3

24E  07258 

Copper Seal Washer 

3

25  05289 

Oil Scraper 

3

26*  07318 

Radial Shaft Seal 

3

28  07319 

Seal Retainer 

2

29  07320 

Manifold, SP100W(HK)/SP200W  1

29  07371 

Manifold, SP351W 

1

30  07335 

Pressure Ring, SP100W(HK) 

3

30  13366 

Pressure Ring, SP200W 

3

30  07268 

Pressure Ring, SP351W 

3

31  07336 

V-Sleeve, SP100W(HK) 

ITEM PART 

DESCRIPTIONS 

QTY

31  06083 

V-Sleeve, SP200W 

3

31  07322 

V-Sleeve, SP351W 

3

31A  11503 

V-Sleeve, SP100HK 

3

32  07337 

Support Ring, SP100W 

3

32  13367 

Support Ring, SP200W 

3

32  07270 

Support Ring, SP351W 

3

33  07338 

Pressure Spring, 

 

 

SP100W(HK)/SP200W 

3

33  07275 

Pressure Spring, SP351W 

3

34  07325 

Spring Retainer, Discharge 

3

34A  07326-0100  Spring Retainer, Inlet  

3

35      07312-0100  Valve Spring 

6

36  07327 

Valve Plate 

6

37  06014 

Valve Seat 

6

38  06015 

O-Ring, Valve Seat 

6

39  07328 

Valve Retainer, Inlet, 

 

 

SP100W(HK)/SP200W 

3

39  07383 

Valve Retainer, Inlet, SP351W 

3

39A  07329 

Spacer 

3

40  12057 

O-Ring, Inlet Valve Retainer 

3

41  07331 

Plug, Inlet 

3

42  07332 

O-Ring, Inlet Plug 

3

43  07213 

Plug, Discharge, 

 

 

SP100W(HK)/SP200W 

3

43  06820 

Plug, Discharge, SP351W 

3

44  07214 

O-Ring, Discharge Plug, 

 

 

SP100W(HK)/SP200W 

3

44  07035 

O-Ring, Discharge Plug, 

 

 

SP351W 

3

45  07333 

Stud Bolt 

4

46  07158 

Hex Nut, Stud Bolt 

4

47  07159 

Spring Washer, Stud Bolt 

4

48  07347 

Weep Return Plate, SP100W 

1

48  13453 

Weep Return Plate, SP200W 

1

48  07343 

Weep Return Plate, SP351W 

1

49  07344 

O-Ring, Weep Plate 

1

50  07336 

Weep Return Seal, SP100W 

3

50  11503 

Weep Return Seal, SP100HK 

3

50  07688 

Weep Return Seal, SP200W 

3

50  06064 

Weep Return Seal, SP351W 

3

51  07349 

Seal Support Ring, SP100W(HK) 3

51  07687 

Seal Support Ring, SP200W 

3

51  07345 

Seal Support Ring, SP351W 

3

SP100W/SP100HK/SP200W/SP351W PARTS LIST

*Older versions have three pieces (07318, 08059 and 08060) rather than a single piece oil seal.

**May not be present.

Содержание SP100HK

Страница 1: ...ploded View Kits page 6 Repair Instructions pages 7 10 Recommended Spare Parts List page 10 Pump Mounting Selection Guide page 10 Dimensions page 11 Warranty Information back page Models SP100W SP100HK SP200W SP351W Triplex Ceramic Plunger Pump Operating Instructions Repair and Service Manual Updated 03 18 ...

Страница 2: ...driven shaft side and coupling by a contact protector Pressure in discharge line and in pump must be at zero before any maintenance to the pump takes place Close up suction line Disconnect fuses to ensure that the driving motor does not get switched on accidently Make sure that all parts on the pressure side of the unit are vented and refilled with pres sure at zero before starting the pump In ord...

Страница 3: ...n above We recommend that a 1 1 service factor be speci fied when selecting an electric motor as the power source To compute specific pump horsepower requirements use the following formula GPM X PSI 1450 HP Max Flow Maximum Pressure Max Speed Power Required Max Temp Plunger Diameter Stroke Model GPM PSI RPM HP F in in SP100W 11 2 1885 1420 14 6 160 1 02 0 79 SP100HK 11 2 1885 1420 14 6 195 1 02 0 ...

Страница 4: ...4 SP100W SP100HK SP200W SP351W Exploded View ...

Страница 5: ...K 3 ITEM PART DESCRIPTIONS QTY 31 06083 V Sleeve SP200W 3 31 07322 V Sleeve SP351W 3 31A 11503 V Sleeve SP100HK 3 32 07337 Support Ring SP100W 3 32 13367 Support Ring SP200W 3 32 07270 Support Ring SP351W 3 33 07338 Pressure Spring SP100W HK SP200W 3 33 07275 Pressure Spring SP351W 3 34 07325 Spring Retainer Discharge 3 34A 07326 0100 Spring Retainer Inlet 3 35 07312 0100 Valve Spring 6 36 07327 V...

Страница 6: ...Ring Valve Seat 6 40 12057 O Ring Inlet Valve Retainer 3 42 07332 O Ring Inlet Plug 3 44 07214 O Ring SP100W HK SP200W 3 44 07035 O Ring SP351W 3 Inlet Valve Kit 09069 ItemPart Description Qty 34A 07326 0100 Inlet Spring Retainer 3 35 07312 0100 Valve Spring 3 36 07327 Valve Plate 3 37 06014 Valve Seat 3 38 06015 O Ring Valve Seat 3 40 12057 O Ring Inlet Valve Retainer 3 42 07332 O Ring Inlet Plug...

Страница 7: ... and valve seats 37 for wear If exces sive pitting is seen replace the worn parts Check valve seat o ring 38 for wear and replace as necessary 4 Drain the oil from the pump Turnthepumpovertoremove the four manifold stud nuts 46 with a 19mm wrench 41A 44 34 35 36 6 Remove the inlet valve re tainer assembly 34A 39 7 Remove the o ring 40 valve plate 36 valve spring 35 spring retainer 34A Check valve ...

Страница 8: ...check for wear 11 Inspect seals 50 seal sup port ring 51 and O ring 49 and replace as necessary 49 50 51 12 Inspect ceramic plunger 24A tips for wear If neces sary replacement of the ceramic plungers may be ac complished by removing the plunger bolt assemblies 24 with a 13mm wrench Ce ramic plungers should now slide off the stainless steel plunger base 22 Exces sive resistance to plunger removal m...

Страница 9: ... removed 22 Using a dowel and a rubber mallet tap the oil seals 26 out from the rear of crankcase 1 The area onto which the oil seal rests should be clean and dry Put a small drop of loc tite on the oil seals and place into crankcase with lips facing the rear of the pump 23 To remove the crosshead pin 23 from the crosshead 22 the assembly should be positioned on a wooden fixture to avoid damage to...

Страница 10: ... Tool and mallet to tap into place Take the crankshaft 18 end with the bearing 15 and insert the other end through the bearing housing and tap with a rubber mallet until the bearing is seated 30 When reassembling the connecting rods 20 note that the connecting rod halves are numbered or colored and that the numbers or colors must be matched and aligned Torque the connecting rod bolts to 310 in lbs...

Страница 11: ...11 SP100W SP100HK SP200W SP351W DIMENSIONS INCHES mm ...

Страница 12: ...party 2 Normal wear and tear to standard wear parts 3 Use of repair parts other than those manufactured or authorized by Giant 4 Improper use of the product as a component part 5 Changes or modifications made by the customer or third party 6 The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Industries Inc Liability under th...

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