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10

PUMP SYSTEM MALFUNCTION

MALFUNCTION

C A U S E

REMEDY

The Pressure and/

Worn packing seals

Replace packing seals

or the Delivery

Broken valve spring

Replace spring

Drops

Belt slippage

Tighten or Replace belt

Worn or Damaged nozzle

Replace nozzle

Fouled discharge valve

Clean valve assembly

Fouled inlet strainer

Clean strainer

Worn or Damaged hose

Repair/Replace hose

Worn or Plugged relief valve on pump

Clean, Reset, and Replace worn parts

Cavitation

Check suction lines on inlet of

pump for restrictions
Unloader

Check for proper operation

Water in crankcase

High humidity

Reduce oil change interval

Worn seals

Replace seals

Noisy Operation

Worn bearings

Replace bearings, Refill crankcase
oil with  recommended lubricant

Cavitation

Check inlet lines for restrictions
and/or proper sizing

Rough/Pulsating

Worn packing

Replace packing

Operation with

Inlet restriction

Check system for stoppage, air

Pressure Drop

leaks, correctly sized inlet

plumbing to pump

Accumulator pressure

Recharge/Replace accumulator

Unloader

Check for proper operation

Cavitation

Check inlet lines for restrictions
and/or proper size

Pump Pressure as

Restricted discharge plumbing

Re-size discharge plumbing to Flow

Rated, Pressure

Rate of Pump

Drop at Gun

Excessive

Worn plungers

Replace plungers

Leakage

Worn packing/seals

Adjust or Replace packing seals

Excessive vacuum

Reduce suction vacuum

Cracked plungers

Replace plungers

Inlet pressure too high

Reduce  inlet  pressure

High Crankcase

Wrong Grade of oil

Giant  oil  is  recommended

Temperature

Improper amount of oil in crankcase

Adjust oil level to proper amount

Содержание P450-5100

Страница 1: ...tructions pages 6 8 Pump mounting selection Guide page 9 Recommended Spare Parts List page 9 Torque Specs page 9 Trouble Shooting page 10 Dimensions page 11 Warranty Information back page Triplex Cera...

Страница 2: ...nclination to ensure optimum lubrication 2 The inlet to the pump should be sized for the flow rate of the pump with no unneces sary restrictions that can cause cavitation Teflon tape should be used to...

Страница 3: ...P450 5100 HORSEPOW ER REQUIREMENTS N O T E S In order to drive the pump from the side opposite the present shaft extension simply remove the valve casing from the crankcase and rotate the pumps 180 de...

Страница 4: ...4 P450 5100 Exploded View...

Страница 5: ...DESCRIPTION QTY 16D 08399 0100 Tensioning Screw 3 16E 07023 0001 O Ring 3 16F 07203 Backup Ring 3 16G 07161 0100 Copper Washer 3 16H 06931 Oil Scraper 3 17 06790 Crosshead Pin 3 19 05444 Oil Seal 3 20...

Страница 6: ...river between the valve seat 27 and the valve spring retainer 30 the valve assembly can be separated 4 Remove the o ring 31 Inspect all parts for wear and replace as necessary Apply one drop of loctit...

Страница 7: ...unger surfaces are not to be damaged If there are lime deposits in the pump care must be taken that the drip return bore in parts 25 and 26 ensure trouble free drip return 10 If the plunger pipe 16B o...

Страница 8: ...Pry out oil seal 19 using a screwdriver Examine plunger surfaces 16A and replace if necessary To re assemble first press the oil seal 19 into the crankcase Then insert conn rods with plungers remember...

Страница 9: ...65 lb in 25 30 Nm 32 08406 0100 Plug 125 lb ft 170 Nm 34 08396 0100 Inner Hexagon Screw 29 5 lb ft 40 Nm P450 5100 PUMP TORQUE SPECIFICATIONS Preventative Maintenance Check List Recommended Spare Part...

Страница 10: ...ith recommended lubricant Cavitation Check inlet lines for restrictions and or proper sizing Rough Pulsating Worn packing Replace packing Operation with Inlet restriction Check system for stoppage air...

Страница 11: ...11 P450 5100 PUMP DIMENSIONS INCHES MM...

Страница 12: ...ar to standard wear parts 3 Use of repair parts other than those manufactured or authorized by Giant 4 Improper use of the product as a component part 5 Changes or modifications made by the customer o...

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