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REASSEMBLY INSTRUCTIONS - P450-5100

Contact Giant Industries for service school information. Phone: (419) 531-4600

11) After installation of high

pressure seals (23), place

seal adapter (20) with weep

seals & pressure ring

installed, weep return ring

(25) and high pressure

weep return ring (24) over

plungers. Slide valve casing

over plungers and seat

firmly.  Replace the 8

socket head cap screws

(34) and tighten to 29.5 lb-ft

(40 Nm) in a crossing

pattern (as shown on the

right).

8

7

6

5

4

2

1

3

9) Check surfaces of plunger

(16). Damaged surfaces

cause accelerated seal

wear. Deposits of all kinds

must be removed from the

plungers.

IMPORTANT! Plunger

surfaces are not to be

damaged. If there are

lime deposits in the

pump, care must be

taken that the drip-return

bore in parts (25) and

(26) ensure trouble-free
drip-return.

10) If the plunger pipe (16B),

or oil seal (19) is worn, re-

move tension screw (16D)

and remove along with

plunger pipe (16B). Check

and clean plunger surface

(16A), check oil scraper

(16H). Remove the seal

case (20) and, if neces-

sary, replace oil seals with

seal lips facing crankcase

(1).Cover thread of ten-

sion screw (16D) with a

thin film of Loctite and

tighten carefully to 221-

265 in-lbs (25-30NM).

IMPORTANT!

 Care must be

taken that glue does not get

between the plunger pipe

(16B) and plunger base (16A).

The plunger pipe should not

be strained by eccentric

tightening of the tension

screw or through damage to

front surface of plunger,

otherwise it is liable to

fracture

.

Содержание P450-5100

Страница 1: ...tructions pages 6 8 Pump mounting selection Guide page 9 Recommended Spare Parts List page 9 Torque Specs page 9 Trouble Shooting page 10 Dimensions page 11 Warranty Information back page Triplex Cera...

Страница 2: ...nclination to ensure optimum lubrication 2 The inlet to the pump should be sized for the flow rate of the pump with no unneces sary restrictions that can cause cavitation Teflon tape should be used to...

Страница 3: ...P450 5100 HORSEPOW ER REQUIREMENTS N O T E S In order to drive the pump from the side opposite the present shaft extension simply remove the valve casing from the crankcase and rotate the pumps 180 de...

Страница 4: ...4 P450 5100 Exploded View...

Страница 5: ...DESCRIPTION QTY 16D 08399 0100 Tensioning Screw 3 16E 07023 0001 O Ring 3 16F 07203 Backup Ring 3 16G 07161 0100 Copper Washer 3 16H 06931 Oil Scraper 3 17 06790 Crosshead Pin 3 19 05444 Oil Seal 3 20...

Страница 6: ...river between the valve seat 27 and the valve spring retainer 30 the valve assembly can be separated 4 Remove the o ring 31 Inspect all parts for wear and replace as necessary Apply one drop of loctit...

Страница 7: ...unger surfaces are not to be damaged If there are lime deposits in the pump care must be taken that the drip return bore in parts 25 and 26 ensure trouble free drip return 10 If the plunger pipe 16B o...

Страница 8: ...Pry out oil seal 19 using a screwdriver Examine plunger surfaces 16A and replace if necessary To re assemble first press the oil seal 19 into the crankcase Then insert conn rods with plungers remember...

Страница 9: ...65 lb in 25 30 Nm 32 08406 0100 Plug 125 lb ft 170 Nm 34 08396 0100 Inner Hexagon Screw 29 5 lb ft 40 Nm P450 5100 PUMP TORQUE SPECIFICATIONS Preventative Maintenance Check List Recommended Spare Part...

Страница 10: ...ith recommended lubricant Cavitation Check inlet lines for restrictions and or proper sizing Rough Pulsating Worn packing Replace packing Operation with Inlet restriction Check system for stoppage air...

Страница 11: ...11 P450 5100 PUMP DIMENSIONS INCHES MM...

Страница 12: ...ar to standard wear parts 3 Use of repair parts other than those manufactured or authorized by Giant 4 Improper use of the product as a component part 5 Changes or modifications made by the customer o...

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