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INSTALLATION INSTRUCTIONS

4.  Use of a dampener is necessary to minimize 

pulsation at drive elements, plumbing, con

-

nections, and other system areas.  The use of 
a dampener with Giant Industries, Inc. pumps 
is optional, although recommended by Giant 
Industries, Inc. to further reduce system pulsa

-

tion.  Dampeners can also reduce the severity 
of pressure spikes that occur in systems using 
a shut-off gun.  A dampener must be positioned 
downstream from the unloader.

5.  Crankshaft rotation on Giant Industries, Inc. 
pumps should be made in the direction desig

-

nated by the arrows on the pump crankcase.  
Reverse rotation may be safely achieved by fol

-

lowing a few guidelines available upon request 

from Giant Industries, Inc.  Required horsepower 
for system operation can be obtained from the 
charts on pages 3-9.

6.  Before beginning operation of your pumping 

system, remember:  Check that the crankcase 
and seal areas have been properly lubricated 
per recommended schedules.  Do not run the 

pump dry for extended periods of time.  Cavi-

tation will result in severe damage.  Always 
remember to check that all plumbing valves are 
open and that pumped media can flow freely to 
the inlet of the pump.

  IMPORTANT OPERATING CONDITIONS

   

Failure to comply with any of these conditions invalidates the warranty.

2.  Pump operation must not exceed rated pres-

sure, volume, or RPM.  A pressure relief device 

must be installed in the discharge of the system

.

3.  Acids, alkalines, or abrasive fluids cannot be 

pumped unless approval in writing is obtained 

before operation from Giant Industries, Inc.

4.  Run the pump dry approximately 10 seconds 

to drain the water before exposure to freezing 

temperatures.

1.  Prior to initial operation, add oil to the crank

-

case so that oil level is between the two lines on 

the oil dipstick.  DO NOT OVERFILL.  

    Use Giant recommended Oil
           P/N 01153 (20W-50)

Crankcase oil should be changed after the 

first 50 hours of operation, then at regular inter

-

vals of 500 hours or less depending on operat

-

ing conditions.

Installation of the Giant Industries, Inc., 
pump is not a complicated procedure, but 
there are some basic steps common to all 
pumps.  The following information is to be 
considered as a general outline for instal-
lation.  If you have unique requirements, 
please contact Giant Industries, Inc. or your 
local distributor for assistance.

1.  The pump should be installed flat on a base 

to a maximum of a 15 degree angle of inclination 
to ensure optimum lubrication.

2.  The inlet to the pump should be sized for the 
flow rate of the pump with no unnecessary re

-

strictions that can cause cavitation.  Teflon tape 
should be used to seal all joints.  If pumps are to 
be operated at temperatures in excess of 160

0

   

F, it is important to insure a positive head to the 

pump to prevent cavitation.

3.  The discharge plumbing from the pump 
should be properly sized to the flow rate to pre

-

vent line pressure loss to the work area.  It is es

-

sential to provide a safety bypass valve between 

the pump and the work area to protect the pump 
from pressure spikes in the event of a blockage 
or the use of a shut-off gun.

Finally, remember that high pressure operation in a pump system has many advantages.  But, 

if it is used carelessly and without regard to its potential hazard, it can cause serious injury. 

Содержание P217-3100

Страница 1: ...ications page 5 Repair Instructions pages 6 7 Dimensions back page Warranty Information back page Triplex Ceramic Plunger Pump Operating Instructions Repair and Service Manual Updated 11 11 Nickle Alu...

Страница 2: ...rom Giant Industries Inc 4 Run the pump dry approximately 10 seconds to drain the water before exposure to freezing temperatures 1 Prior to initial operation add oil to the crank case so that oil leve...

Страница 3: ...Common Specifications Max Inlet Pressure 145 PSI 10 Bar Crankshaft Diameter 0 94 24mm Oil Capacity short 7 5 fl oz 0 2 L Oil Capacity extended 9 0 fl oz 0 3 L Inlet Ports 2 1 2 BSP Discharge Ports 2...

Страница 4: ...4 Exploded View P200A 3100 Series...

Страница 5: ...p Shield 3 24 07904 Pressure Ring 3 25 08445 0100 Weep Return Ring 316 S S 3 26 06582 3000 Valve Casing 1 26A 07946 0100 Valve Assembly 27 30 31 33 Except P230 3100 6 27 07849 0100 Valve Seat 6 28 068...

Страница 6: ...l case 20 Inspect all parts in cluding o ring 21 for wear and replace as necessary 8 Check surfaces of plunger pipe 16B A damaged surface will cause accelerated wear on the seals De posits of any kind...

Страница 7: ...reful not to bend or otherwise damage the connecting rods 2 Replace left and right side bearings 12A and 12B if they were removed from the crankshaft Be certain the bearings are pressed all the way on...

Страница 8: ...odifications made by the customer or third party 6 The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Industries Inc Liability...

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