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9

PUMP TROUBLE SHOOTING

MALFUNCTION

The Pressure and/or

the Delivery Drops

Water in crankcase

Noisy Operation

Rough/Pulsating

Operation with

Pressure Drop

Pressure Drop at

Gun

Excessive Leakage

High Crankcase

Temperature

CAUSE

Worn packing seals

Broken valve spring

Worn or Damaged nozzle

Fouled discharge valve

Fouled inlet strainer

Worn or Damaged hose

Worn or Plugged relief valve on pump

Cavitation

High humidity

Worn seals

Worn bearings

Cavitation

Worn packing

Inlet restriction

Cavitation

Restricted discharge plumbing

Worn plungers

Worn packing/seals

Excessive vacuum

Inlet pressure too high

Wrong Grade of oil

Improper amount of oil in crankcase

REMEDY

Replace packing seals

Replace spring

Replace nozzle

Clean valve assembly

Clean strainer

Repair/Replace hose

Clean, Reset, and Replace worn parts

Check suction lines on inlet of

pump for restrictions

Reduce oil change interval

Replace seals

Replace bearings, Refill crankcase

oil with recommended lubricant

Check inlet lines for restrictions

and/or proper sizing

Replace packing

Check system for stoppage, air

leaks, correctly sized inlet plumb-

ing to pump

Check inlet lines for restrictions

and/or proper size

Re-size discharge plumbing to

flow rate of pump

Replace plungers

Adjust or Replace packing seals

Reduce suction vacuum

Reduce inlet pressure

Giant oil is recommended

Adjust oil level to proper amount

Содержание HR2527A

Страница 1: ...odels HR2527A HR3025 HR3030 Pumps Contents InstallationInstructions page 2 Pump Specifications pages 3 5 Exploded View page 6 Parts List page 7 Kits Torgue Specs page 8 ToubleShooting page 9 RepairIns...

Страница 2: ...urs of operation Then at regular intervals of 500 hours or less depending on operatingconditions Use Giant synthetic oil 2 Pump operation must not exceed rated pressure volume or RPM A pressure relief...

Страница 3: ...11 7 lbs 12 7 lbs Width 6 9 16 Height 7 25 32 Swash Plate Bore 3 4 x 3 16 Keyway Valve Type Polyamide Plastic 1 A 25 PSIG minimum inlet pressure is required HORSEPOWER RATINGS The rating shown are th...

Страница 4: ...PSIG minimum inlet pressure is required HORSEPOWER RATINGS The rating shown are the power requirements for the pump Gas engine power outputs must be approximately twice the pump power requirements sh...

Страница 5: ...ght 11 4 lbs Width 6 7 16 Height 10 1 4 Swash Plate Bore 1 x3 16 Keyway Valve Type Polyamide Plastic 1 A 25 PSIG minimum inlet pressure is required HORSEPOWER RATINGS The rating shown are the power re...

Страница 6: ...6 HR2527A HR3025 HR3030 EXPLODED VIEW...

Страница 7: ...l 3 16 06317 Spacer Ring 3 18 07374 Valve Spring 6 19 06295 Valve Cone Discharge 3 19A 06267 Valve Cone Inlet 3 20 06315 V Sleeve 3 22 06290 Pressure Ring 3 28 06424 Manifold 1 34 07379 Manifold Plug...

Страница 8: ...O Ring Adjusting Screw 2 48 12031 0002 Teflon Back Up Ring 2 49 06227 8mmBall 1 56 12007 O Ring 2 62 12326 O Ring 1 66 07935A By Pass Seat 1 GX and HR Pump Part Numbering System For example a GXV2525...

Страница 9: ...uum Inletpressuretoohigh Wrong Grade of oil Improper amount of oil in crankcase REMEDY Replacepackingseals Replacespring Replacenozzle Cleanvalveassembly Cleanstrainer Repair Replacehose Clean Reset a...

Страница 10: ...ly 50 56 47 and 59 Unscrew the adjusting screw 59 from the adjusting screw plug 50 6 Next remove the three manifold stud nuts 39 with a 17mm wrench Remove the suction flange 37 and flange o ring 38 In...

Страница 11: ...th a light film of oil before reassembly This step will ensure proper fit at the same time protecting the pump s nonmetal parts elastomers from cutting and scoring 9 Remove the valve cones 19A valve s...

Страница 12: ...ding the specifications set forth in the Operations Manuals provided by Giant Industries Inc Liability under this warranty is on all non wear parts and limited to the replacement or repair of those pr...

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