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10

REPAIR INSTRUCTIONS - HR2527A/HR3025/HR3030

1. With a 19mm socket wrench, remove the three discharge valve plugs

(34).  Inspect the valve plug o-rings (56) for wear, and replace as neces-

sary. Remove the valve spring (18) and valve cone (19) from the manifold

(28).  Inspect the parts for wear and replace as necessary.

NOTE:

Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly.  This step will ensure

proper fit, at the same time protecting the pump's nonmetal parts (elastomers) from cutting and scoring.

2. With a 19mm crescent wrench,

remove the adjusting screw as-

sembly (50, 56, 47, and 59).

Unscrew the adjusting screw

(59) from the adjusting screw

plug (50).

6. Next, remove the three manifold

stud nuts (39) with a 17mm

wrench. Remove the suction

flange (37) and flange o-ring

(38). Inspect the o-ring for wear

and replace as necessary.

5. Inspect the o-rings (56 and 47) for wear and replace as necessary.

Remove the adjusting spring (52), washer (51) and by pass valve ball

(49) from the manifold (28).  Inspect the parts for wear and replace

as necessary.

        49

51

52

59

47

56

58

 4. Inspect the o-ring (36) for wear and replace as necessary.

Remove the kickback valve spring (64), kickback valve cone

(63), and the o-ring (62) from the manifold (28).  Inspect and

clean the siphon injector and ball clean parts for wear and

replace as necessary.

3. With a crescent wrench, remove

the injector retainer (76).

36

64

63

62

Содержание HR2527A

Страница 1: ...odels HR2527A HR3025 HR3030 Pumps Contents InstallationInstructions page 2 Pump Specifications pages 3 5 Exploded View page 6 Parts List page 7 Kits Torgue Specs page 8 ToubleShooting page 9 RepairIns...

Страница 2: ...urs of operation Then at regular intervals of 500 hours or less depending on operatingconditions Use Giant synthetic oil 2 Pump operation must not exceed rated pressure volume or RPM A pressure relief...

Страница 3: ...11 7 lbs 12 7 lbs Width 6 9 16 Height 7 25 32 Swash Plate Bore 3 4 x 3 16 Keyway Valve Type Polyamide Plastic 1 A 25 PSIG minimum inlet pressure is required HORSEPOWER RATINGS The rating shown are th...

Страница 4: ...PSIG minimum inlet pressure is required HORSEPOWER RATINGS The rating shown are the power requirements for the pump Gas engine power outputs must be approximately twice the pump power requirements sh...

Страница 5: ...ght 11 4 lbs Width 6 7 16 Height 10 1 4 Swash Plate Bore 1 x3 16 Keyway Valve Type Polyamide Plastic 1 A 25 PSIG minimum inlet pressure is required HORSEPOWER RATINGS The rating shown are the power re...

Страница 6: ...6 HR2527A HR3025 HR3030 EXPLODED VIEW...

Страница 7: ...l 3 16 06317 Spacer Ring 3 18 07374 Valve Spring 6 19 06295 Valve Cone Discharge 3 19A 06267 Valve Cone Inlet 3 20 06315 V Sleeve 3 22 06290 Pressure Ring 3 28 06424 Manifold 1 34 07379 Manifold Plug...

Страница 8: ...O Ring Adjusting Screw 2 48 12031 0002 Teflon Back Up Ring 2 49 06227 8mmBall 1 56 12007 O Ring 2 62 12326 O Ring 1 66 07935A By Pass Seat 1 GX and HR Pump Part Numbering System For example a GXV2525...

Страница 9: ...uum Inletpressuretoohigh Wrong Grade of oil Improper amount of oil in crankcase REMEDY Replacepackingseals Replacespring Replacenozzle Cleanvalveassembly Cleanstrainer Repair Replacehose Clean Reset a...

Страница 10: ...ly 50 56 47 and 59 Unscrew the adjusting screw 59 from the adjusting screw plug 50 6 Next remove the three manifold stud nuts 39 with a 17mm wrench Remove the suction flange 37 and flange o ring 38 In...

Страница 11: ...th a light film of oil before reassembly This step will ensure proper fit at the same time protecting the pump s nonmetal parts elastomers from cutting and scoring 9 Remove the valve cones 19A valve s...

Страница 12: ...ding the specifications set forth in the Operations Manuals provided by Giant Industries Inc Liability under this warranty is on all non wear parts and limited to the replacement or repair of those pr...

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