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safety rules regarding outdoor power equipment 

 

PLEASE READ THE FOLLOWING BEFORE ASSEMBLING OR OPERATING UNIT 

 

TRAINING 

• Read, understand, and follow all instructions in the 
manual and on the unit before starting. If the 
operator(s) or mechanic(s) can not read English it is 
the owner’s responsibility to explain this material to 
them. 
• Become familiar with the safe operation of the 
equipment, operator controls, and safety signs. 
• All operators and mechanics should be trained. 
The owner is responsible for training the users. 
• Only allow responsible adults, who are familiar 
with the instructions, to operate the unit. 
• Never let children or untrained people operate or 
service the equipment. Local regulations may 
restrict the age of the operator. 
• The owner/user can prevent and is responsible for 
accidents or injuries occurring to themselves, other 
people or property. 

PREPARATION 

• Evaluate the terrain to determine what 
accessories and attachments are needed to 
properly and safely perform the job.  Use only 
accessories and attachments approved by the 
manufacturer. 
• Wear appropriate clothing including safety shoes, 
safety glasses and ear protection. Long hair, loose 
clothing or jewelry may get tangled in moving parts. 
• Inspect the area where the equipment is to be 
used and remove rocks or any other such objects 
which can damage the machine or the receiver box. 
• Use extra care when handling gasoline and other 
fuels. They are flammable and vapors are 
explosive. 
a) Use only an approved container. 
b) Never remove fuel cap or add fuel with the 
engine running. Allow engine to cool before 
refueling. Do not smoke. 
c) Never refuel or drain the machine indoors. 
• Check that operator’s presence controls, safety 
switches and shields are attached and functioning 
properly. Do not operate unless they are functioning 
properly. 

OPERATION 

• Never run an engine in an enclosed area. 
• Operate only in the daylight or with good artificial 
light, keeping away from holes and hidden hazards. 
• Be sure all components are securely in place and 
in good operating order before starting engine. 
• Be sure of your footing while using equipment, 
especially when backing up. Walk, don’t run. 
• Do not operate the unit without discharge 
connected to a debris receiver box. 
• Slow down and use caution when making turns 
and when changing directions on slopes. 
• Never leave a running unit unattended. Always 
stop engine, and remove keys before leaving unit.  
• Never operate without guards securely in place. 
Be sure all safety features are attached, adjusted 
properly and functioning properly. 
• Never operate with intake or discharge 
components loose, removed or altered. 
• Do not change the engine governor setting or over 
speed the engine.

  

• Stop on level ground, shut off engine before 
leaving the operator’s position for any reason 
including emptying the receiver box or unclogging 
the intake or discharge. 
• Stop equipment and inspect impeller blades after 
picking up unusually large or hard objects or 
abnormal vibration occurs. Make necessary repairs 
before resuming operations. 
• Keep hands and feet away from the intake and 
discharge. 
• Never carry passengers and keep pets and 
bystanders away. 
• Do not operate the unit while under the influence 
of alcohol or drugs. 
• Slow down and use caution when making turns 
and crossing roads and sidewalks.  
• Use care when hooking or unhooking the machine 
to a towing vehicle. 
• Use care when approaching blind corners, shrubs, 
trees or other objects that may obscure vision. 

Содержание TLBC29202BVG

Страница 1: ...ASSEMBLY INSTRUCTIONS OPERATOR S MANUAL PARTS LIST 29hp Truck Loader with Chipper Actual product differs from product pictured above Models covered TLBC29202BVG Manual No 3100026 R0808 1 ...

Страница 2: ...wever some damage may occur during shipment If any such damage is found upon initial inspection immediately notify the transport carrier who delivered your machine as they are solely responsible for such damage as well as any subsequent adjustments necessary Before assembly please take a moment and record your model number and serial number below for future reference both numbers are located on th...

Страница 3: ... drain the machine indoors Check that operator s presence controls safety switches and shields are attached and functioning properly Do not operate unless they are functioning properly OPERATION Never run an engine in an enclosed area Operate only in the daylight or with good artificial light keeping away from holes and hidden hazards Be sure all components are securely in place and in good operat...

Страница 4: ...pproaching blind corners shrubs trees or other objects that may obscure vision EMISSIONS Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label MAINTENANCE AND STORAGE Always observe safe refueling and fuel handl...

Страница 5: ...f manufacturer s warranty 3 unit assembly set up Note Please refer to Parts List for correct part identification and placement Parts list reference numbers are called out by sheet number followed by reference number s on that sheet 1 1 indicates Sheet 1 reference number 1 2 32 34 38 indicates Sheet 2 reference numbers 32 through 38 excluding 33 etc FENDER ASSEMBLY CHW UNITS ONLY Insert one 3 8 16 ...

Страница 6: ...ure in uppermost position with clevis pin and bridge pin Use outermost holes SUPPORT JACK AND SAFETY CHAIN INSTALLATION CHW UNITS ONLY Safety Note Assistance is required when installing support jack If access to lifting equipment is possible it is highly recommended Remove jack from upside down shipping position Lifting draw bar insert jack into crank assembly making sure teeth of jack point out a...

Страница 7: ...charge stack and elbow If access to lifting equipment is possible it is highly recommended Important Safety Note To prevent unit rollover during Discharge Assembly lock rear support leg in lowermost position possible Failure to do this may result in injury or death and or damage to unit or property Place discharge stack atop power unit with boom pivot brackets facing out toward right rear of unit ...

Страница 8: ...top hose support band then adjust chain length between hose and boom to about three feet 3 4 of total length by slipping S hook on end of chain through appropriate mid link BATTERY SERVICE AND CONNECTIONS Fill battery with acid auto parts store Connect battery cables hardware not supplied making careful note of polarity Long cable from engine goes to battery positive Short cable bolted to engine b...

Страница 9: ...ris blow by an old 13 or 14 inner tube works fine CONNECTING UNIT TO TOWING VEHICLE Install appropriate trailer plug onto end of unit wiring harness to match socket on towing vehicle Wiring scheme is as follows Red Right signal Yellow Left signal Brown Taillights Green Ground Back towing vehicle up to unit Raise or lower support jack until ball hitch receiver on unit is about 3 4 higher than ball ...

Страница 10: ...ollowed by Intake Nozzle 2 11 with handle pointed upwards and toward hose Tighten clamps securely HOSE SUPPORT BOOM ASSEMBLY ALL UNITS Attach yoke end of Threaded spring guide 5 5 to second thru hole of horizontal boom member 5 2 with one 1 2 13 x 3 hex bolt 5 3 securing with 1 2 13 lock nut 5 4 Do not over tighten lock nut Note Be sure spring guide and chain eye at end of boom are both toward bot...

Страница 11: ...h the ventilation screen If debris is wet or partially frozen run the machine at full throttle Lower intake hose boom assembly until nozzle floats 2 3 inches from the ground then adjust engine throttle so that when nozzle is pushed to the ground suction can be broken with moderate effort using three fingers of one hand This will make operation relatively easy and comfortable Time and experience wi...

Страница 12: ...om a buildup of grass leaves or excessive grease An accumulation of these combustible materials may result in a fire or simply impede performance Never change attachments or make any adjustments repairs or replacements until the unit is completely shut down and the battery is disconnected CHECKING AND ADJUSTING IMPELLER BELTS NOTE Check new belts frequently during first 24 48 hours of installation...

Страница 13: ...ER BELTS IMPORTANT NOTE IT IS HIGHLY RECOMMENDED THAT IMPELLER BELTS BE REPLACED BY AN AUTHORIZED GIANT VAC DEALER STORAGE Keep the unit in locked storage to prevent unauthorized individuals especially children from playing and or tampering with the unit When storing the unit for prolonged periods it is recommended to disconnect the battery Store fuel in an approved clearly marked container DO NOT...

Страница 14: ...own visor that may be plastic or mesh Operators must wear a sturdy pair or work pants and a good pair of hard toe work boots with non slip soles Gloves are recommended to protect the operators hands but gauntlet style gloves should never be worn again due to possibility of snagging on wood being chipped Operators must avoid wearing any kind of jewelry such as earrings rings watches or necklaces th...

Страница 15: ...re the discharge chute is pointed in the proper direction away from buildings by standers and operators Chipper Operation Safety Safe operation of the chipper is crucial Maximum diameter of material to be feed into the chipper shall be 2 1 2 and shall not exceed 6 feet in length avoid dead or frozen wood in order to avoid kickback Brush for the chipper should be stacked in a way that makes it easy...

Страница 16: ... site along with a fire extinguisher Chipper Maintenance and Care Safety Maintenance is key to keeping the Giant Vac chipper in excellent condition As important as maintenance upkeep is to the chipper it is equally important to perform all maintenance is a safe manner Never attempt to unclog a chipper or perform any type of maintenance while the chipper is running Before performing any maintenance...

Страница 17: ......

Страница 18: ......

Страница 19: ...nt Bolt 3 3 31595 3 8 x 1 3 4 Hex Bolt Motor Mount Bolt 1 4 31008 3 8 Lock Washer 4 5 31009 3 8 Hex Nut 4 8 40117 Fuel Tank 1 8A 31755 Hose Rubber Fuel 1 4 x 10 Length 1 34041 Clamp Hose 1 4 Worm Drive 2 9 31157 Fuel Tank Strap 2 9A 31158 Gas Tank Mount 1 9B 31445 Inline Fuel Shutoff Valve 1 10 40119 Fuel Tank Cap 1 11 39020 Battery 1 11A 40118 Battery Box 1 31642 Battery Cable 32SS Positive 1 318...

Страница 20: ......

Страница 21: ...31078 1 2 Lock Washer 4 9 31022 1 2 Nut 4 10 31711 Single Split Collar 1 7 16 2 11 36342 Pulley 1 12 36232 Bushing 1 7 16 1 13 31008 3 8 Lock Washer 3 14 31112 3 8 16 x 1 1 2 Bolt 3 15 31677 Key 1 16 36342 Pulley 1 17 36232 Bushing 1 7 16 1 18 31008 3 8 Lock Washer 3 19 31112 3 8 16 x 1 1 2 Bolt 3 20 31677 Key 1 21 36339 Belt 3VX530 4 1 22 36163 Bearing 1 7 16 1 23 31740 1 2 13 x 2 Bolt 4 24 31460...

Страница 22: ......

Страница 23: ...RIPTION TLBC29202BVG 1 24661 Chipper Chute 1 2 24662 Chipper Chute Door 1 3 24663 Chipper Door Hinge 1 4 24664 Chipper Chute Plunger 1 5 23070 Rubber Deflector Flap 1 6 32213 Rubber Tie Down 1 7 24667 Chute Support 1 8 81373 Bed Knife 1 9 24669 Safety Holder 1 10 24671 Plunger Holder 2 ...

Страница 24: ......

Страница 25: ... 1 Hex Bolt 18 3 31008 3 8 Lock Washer 18 4 31009 3 8 16 Hex Nut 18 5 34019 Hose Intake 12 x 10 1 6 34020 Clamp Hose 12 1 6 34031 Clamp Hose 12 with Safety Swtich Activator Plate 1 7 40110 Band Hose Support 12 with Hardware 1 31141 5 16 18 x 3 1 2 Hex Bolt Support Band Hardware 1 31004 5 16 18 Hex Nut 2 8 20165 Nozzle Intake 12 w Adjustable Handle 1 20168 Handle Adjustable with Foam Grip 1 9 27268...

Страница 26: ......

Страница 27: ...TION TLBC29202BVG 1 24640 Discharge Stack 1 2 24614 Discharge Elbow No Off Set 1 3 31097 3 8 16 x 1 1 4 Hex Bolt 16 4 31034 3 8 Flat Washer 32 5 31008 3 8 Lock Washer 16 6 31009 3 8 16 Hex Nut 16 7 34021 Hose Discharge 8 x 5 Metal 1 8 34048 Ring Squeeze 8 1 31086 1 2 13 x 1 3 4 Bolt 1 ...

Страница 28: ......

Страница 29: ... Wiring Harness Bold Clip Small 2 32090 10 x 1 2 Self Tapping Screw Fastens Grounds 2 14 40126 Support Leg 1 15 31125 3 8 x 4 Clevis Pin 1 16 31126 Bridge Pin 1 17 38044 Draw Bar Swing Jack Style 1 18 31017 5 8 x 4 1 2 Hex Bolt 4 19 31326 5 8 Split Lock Washer 4 20 31199 5 8 Lock Nut 1 21 33176 Jack Trailer Support Swing Away Style 2 31033 3 8 16 x 1 Hex Bolt 4 31008 3 8 Lock Washer 4 31009 3 8 16...

Страница 30: ......

Страница 31: ...O DESCRIPTION TLBC29202BVG 1 40107 Boom Vertical Member 1 2 40131 Boom Horizontal Member 1 3 31025 1 2 13 x 3 Hex Bolt 2 4 31406 1 2 13 Lock Nut 2 5 40108 Guide Threaded Spring 1 6 31110 3 4 10 Hex Nut 3 7 31023 3 4 Flat Washer 2 8 31332 Spring Boom 1 9 31140 Chain Boom w 2 S Hooks 1 ...

Страница 32: ......

Страница 33: ...Bolt NOTES 1 These torque values are to be used for all hardware excluding locknuts self tapping screws thread forming screws sheet metal screws and socket head setscrews 2 Recommended seating torque values for locknuts a for prevailing torque locknuts use 65 of grade 5 torques b for flange whizlock nuts and screws use 135 of grade 5 torques 3 Unless otherwise noted on assembly drawings all torque...

Страница 34: ...warranty is expressly limited to the replacement or repair at an authorized servicing Giant Vac dealer or at a point designated by us of such parts as appear to us to have been defective All defective parts have to be returned freight prepaid before credit will be issued We shall not be liable for transportation charges in connection with the replacement or repair of defective parts This warranty ...

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