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7

Task and function

Task

Cooling-water control valves are directly actuated 
proportional controllers. They are used to maintain 
a constant return temperature in a cooling-water or 
cooling-solution return. The return temperature can 
be adjusted.
This enables a higher return temperature and there-
fore increased heat absorption by the cooling water 
or cooling solution. The consumption of coolant and 
energy is therefore reduced.
Cooling-water control valves also ensure the 
demand-based supply of coolant to heat exchangers 
connected in parallel.

Function

When the equipment becomes hot, the expansion 
material in the thermostat expands in volume. When 
the return temperature increases, a pin is pushed 
out of the thermostat. This opens the orifice. and 
increases the flow rate.
A bleed flow is continually present, even when the 
equipment is closed. The bleed flow enables the 
equipment to react quickly to changes in the return 
temperature.

 

Storing and transporting 
the equipment

Attention!

Storing or transporting the equipment 
incorrectly can damage it.

 Seal off all openings with the supplied – 

or comparable – covers.

 Make sure the equipment remains dry 

and is protected against a corrosive 
atmosphere.

Storing the equipment

Store the equipment solely in the following  
conditions:

  Connecting and sealing surfaces must be 

protected against mechanical damage.

  The equipment and all components must be 

protected against jolts and impacts.

  The equipment may only be stored in closed 

rooms in the following ambient conditions:

  Air humidity below 50%, non-condensing

  Clean room air, not salty or corrosive in other 

ways

  Temperature 5–40 °C.

Make sure that these conditions are constantly 
maintained throughout storage.

Transporting the equipment

CAUTION   

Risk of injury from the equipment falling.

 Support the equipment during transport 

and installation.

 Wear sturdy safety boots. 

Содержание CW 44

Страница 1: ...Gestramat Cooling Water Control Valve CW 44 CW 44k EN English Original Installation Instructions 819615 00 ...

Страница 2: ...tion of European Directives 5 Product package and description of equipment 6 Task and function 7 Storing and transporting the equipment 7 Storing the equipment 7 Transporting the equipment 7 Installing connecting and dismantling the equipment 8 Preparations for installation 8 Connecting the equipment 8 Operation 9 Adjusting the equipment 9 After operation 9 Servicing the equipment 10 Spare parts 1...

Страница 3: ...vailability Always keep this Installation Operating Manual together with the system documentation Make sure that the Installation Operating Manual is available to the operator The Installation Operating Manual is part of the equipment package Hand over this Installation Operating Manual if you sell or pass on the equip ment to a third party Formatting features in the docu ment Different types of i...

Страница 4: ...material and seals Otherwise leaks may occur and hot or toxic fluid may escape The equipment and its components may only be installed or removed by specialist personnel Specialist personnel must have knowledge and experience of the following areas Connecting pipes If the admissible pressure and temperature ratings are exceeded the equipment may be destroyed causing hot or pressurised fluid to esca...

Страница 5: ... Foot injuries Damage to hearing This list is not exhaustive The plant operator must compile instructions for additional protective clothing in accordance with the specific risks at the site of installation Further information Application of European Directives Pressure Equipment Directive The equipment conforms to this directive see Manufacturer s Declaration section and can be used for the follo...

Страница 6: ...ure On the body you will find the following information Date of manufacture Material Direction of flow Batch identification There are two types of thermostat for different outlet temperatures n thermostat for an outlet temperature from 2 to 106 C CW 44 k thermostat for an outlet temperature from 32 to 71 C CW 44k Product package and description of equipment Types of connection The equipment can be...

Страница 7: ...pment is closed The bleed flow enables the equipment to react quickly to changes in the return temperature Storing and transporting the equipment Attention Storing or transporting the equipment incorrectly can damage it Seal off all openings with the supplied or comparable covers Make sure the equipment remains dry and is protected against a corrosive atmosphere Storing the equipment Store the equ...

Страница 8: ...thorised person Shut off the supply lines to the equipment Drain the pipes Connecting the equipment Installation with a horizontal direction of flow and the cover facing down ensures optimum function Install the equipment in the cooling water return as close as possible to the heat exchanger Install the equipment in a water pocket If the fluid is dirty or contains foreign bodies install a dirt tra...

Страница 9: ...justment approx 23 turns from the lower to the upper limit 1 turn equals a travel of 1 mm approx 4 5 to 5 0 K temperature differ ence Basic setting The orifice is still straight in its seat then rotate it 1 turn clockwise i e the valve is now open In the basic setting the outlet temperature is approx 16 2 C at an ambient temperature of 21 2 C Starting from the upper limit the basic setting corre s...

Страница 10: ...lacken the sealing plugs slightly Fluid exits the system Wait until the pressure has dissipated and the equipment has drained Unscrew the sealing plug from under the cover Remove the sealing ring Dispose of the sealing ring in accordance with regulations at the location of use Slacken the screwed ends Attention The equipment is under spring tension Completely unscrew the screws evenly in turn Asse...

Страница 11: ...ent or body is damaged Replace the equipment Fluid is escaping leakage A gasket is damaged Replace the damaged gasket Clean the sealing surfaces The equipment does not regulate the flow perfectly The control unit is damaged or worn Replace the equipment The equipment is working irreg ularly Inner parts open and close at intervals The pipe between the heat exchanger and the equipment is too long In...

Страница 12: ...ls on the conformity assessment in accordance with European Directives in our Declara tion of Conformity or Manufacturer s Declaration You can request the valid Declaration of Conformity or Manufacturer s Declaration from the address below Modifications to the equipment not approved by us will cause this Declaration to become invalid You can find our authorised agents around the world at www gestr...

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