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30

ASTON CONSOLE SERIES INSTALLATION MANUAL

Cycle with Blower

 - The accessory relay will cycle with 

the blower output.

Cycle with Compressor

 - The accessory relay will cycle 

with the compressor output.

Water Valve Slow Opening

 - The accessory relay will 

cycle and delay both the blower and compressor output 
for 90 seconds.

SW2-6

  CC Operation – selection of single or dual capacity 

compressor. On = Single Stage; Off = Dual Capacity

SW2-7

  Lockout and Alarm Outputs (P2) – selection of a 

continuous or pulsed output for both the LO and 
ALM Outputs. On = Continuous; Off = Pulsed

SW2-8

 

Future Use

Alarm Jumper Clip Selection

From the factory, ALM is connected to 24 VAC via JW2. By 
cutting JW2, ALM becomes a dry contact connected to ALG.

Variable Speed ECM Blower Speeds

The blower speeds can be changed either by using the 
ECM manual configurations mode method or by using the 
Aurora AID Tool directly (see Instruction Guide: Aurora 
Interface and Diagnostics (AID) Tool topic).

Field Selectable Options via Software

(Selectable via the Aurora AID Tool)

ECM Blower Speeds

An ECM blower motor can be driven directly using the 
onboard PWM output. Four blower speeds are available, 
based upon the “G”, Y1 (low), Y2 (high), and Aux input 
signals to the board. The blower speeds can be changed 
either by the ECM manual configurations mode method (see 
ECM Configuration Mode topic) or by using the Aurora AID 
Tool directly. All four blower speeds can be set to the same 
speed if desired. Aux blower speed will remain at default or 
current setting and requires the AID Tool for adjustment.

Safety Features

The following safety features are provided to protect the 
compressor, heat exchangers, wiring and other components 
from damage caused by operation outside of design conditions. 

Fuse 

– a 3 amp automotive type plug-in fuse provides 

protection against short circuit or overload conditions.

Anti-Short Cycle Protection

 – 4 minute anti-short cycle 

protection for the compressor.

Random Start 

– 5 to 80 second random start upon power up.

Fault Retry

 – in the fault condition, the control will stage off 

the outputs and then “try again” to satisfy the thermostat 
Y input call. Once the thermostat input calls are satisfied, 
the control will continue on as if no fault occurred. If 3 
consecutive faults occur without satisfying the thermostat 
Y input call, then the control will go to Lockout mode. 

Lockout 

– when locked out, the blower will operate 

continuously in “G” speed, and PSC blower motor output 
will remain on. The Alarm output (ALM) and Lockout output 
(L) will be turned on. The fault type identification display 
LED1 (Red) shall flash the fault code. To reset lockout 
conditions with SW2-8 On, thermostat inputs “Y1”, “Y2”, 
and “W” must be removed for at least 3 seconds. To reset 
lockout conditions with SW2-8 Off, thermostat inputs “Y1”, 
“Y2”, “W”, and “DH” must be removed for at least 3 seconds. 
Lockout may also be reset by turning power off for at least 
30 seconds or by enabling the emergency shutdown input 
for at least 3 seconds.

Lockout With Emergency Heat 

- if the control is locked out 

in the heating mode, and a Y2 or W input is received, the 
control will operate in the emergency heat mode while the 
compressor is locked out. The first emergency heat output will 
be energized 10 seconds after the W input is received, and the 
blower will shift to high speed. If the control remains locked 
out, and the W input is present, additional stage of emergency 
heat will stage on after 2 minutes. When the W input is 
removed, all of the emergency heat outputs will turn off, and 
the ECM blower will shift to “G” speed and PSC blower motor 
output will remain on.

High Pressure

 – fault is recognized when the Normally 

Closed High Pressure Switch, P4-9/10 opens, no matter 
how momentarily. The High Pressure Switch is electrically in 
series with the Compressor Contactor and serves as a hard-
wired limit switch if an overpressure condition should occur.

Low Pressure

 - fault is recognized when the Normally 

Closed Low Pressure Switch, P4-7/8 is continuously open 
for 30 seconds. Closure of the LPS any time during the 30 
second recognition time restarts the 30 second continuous 
open requirement. A continuously open LPS shall not be 
recognized during the 2 minute startup bypass time. 

Loss of Charge

 – fault is recognized when the Normally 

Closed Low Pressure Switch, P4-7/8 is open prior to the 
compressor starting.

Condensate Overflow

 - fault is recognized when the 

impedance between this line and 24 VAC common or chassis 
ground drops below 100K ohms for 30 seconds continuously. 

Freeze Detection (Coax)

 - set points shall be either 30°F 

or 15°F. When the thermistor temperature drops below 
the selected set point, the control shall begin counting 
down the 30 seconds delay. If the thermistor value rises 
above the selected set point, then the count should reset. 
The resistance value must remain below the selected set 
point for the entire length of the appropriate delay to be 
recognized as a fault. This fault will be ignored for the initial 
2 minutes of the compressor run time. 

Freeze Detection (Air Coil)

 - uses the FP2 input to protect 

against ice formation on the air coil. The FP2 input will 
operate exactly like FP1 except that the set point is 30 
degrees and is not field adjustable.

Controls cont.

Содержание ASTON SERIES

Страница 1: ...15 Installation Information Water Piping Connections Hot Water Connections Electrical Startup Procedures Troubleshooting Preventive Maintenance COMMERCIAL Water Source Geothermal Heat Pump R 410A Refr...

Страница 2: ......

Страница 3: ...ng 17 Open Loop Ground Water Systems 18 Electrical Connections 19 Electrical Data 20 Auxiliary Heat Ratings 21 Blower Performance 21 Wiring Schematics 22 27 Controls 28 Startup Notes 36 Startup Checkl...

Страница 4: ...d Range 6 AlumiSealTM Standard Range 7 No Coating Extended Range 8 No Coating Standard Range Sound Kit A None B Blanket Auxiliary Electric Heat N None B 1 0kW 09 12 C 2 0kW 09 12 D 3 0kW 15 18 Motoriz...

Страница 5: ...rom the packaging if necessary Units in question should also be internally inspected If any damage is noted the carrier should make the proper notation on the delivery receipt acknowledging the damage...

Страница 6: ...1 3 3 49 1 11 8 4 3 cm 127 0 31 1 65 2 23 4 88 9 15 6 8 3 124 7 29 8 10 9 09 12 15 18 4 0 5 7 8 1 3 2 6 47 B3 0 193B 47 B3 0 193B 756B 3BC B 4 B 34B 3BC 23B 7 0 BE7AB 3FB3 232 B 0 0 19 2 4 B6 C B7 B...

Страница 7: ...6 1 2 5 49 1 11 8 4 3 cm 127 0 32 0 73 9 23 4 88 9 15 6 6 4 124 7 29 8 10 9 09 12 15 18 3 D3 AB71 AB 7 4 0 93 B 0 2 3 13 0 93 3253 4 35 A A6 E 6 7 8 1 4 3 2 5 0 756B 3BC B 4 B 34B 3BC 23B 7 0 BE7AB 3F...

Страница 8: ...15 6 6 1 124 7 30 5 10 9 in 55 0 12 6 29 1 9 2 35 0 6 1 2 5 54 1 11 8 4 3 cm 139 7 32 0 73 9 23 4 88 9 15 6 6 4 137 4 29 8 10 9 09 12 15 18 47 B3 0 193B 47 B3 0 193B 2 3 1 6 7 8 4 0 5 0 756B 3BC B 4 B...

Страница 9: ...D32 4 1 7BG 0 B6 A723A 3 31B 71 63 B 23 0 7 3 3AA AE7B16 B7 4 B7 AE7B16 B7 0 19 B3 3 C7 32 4 2 3 7 AB B7 CBA723 7 2 3 B7 473 2 7 AB 32 E D B 53 B3 7 A 4F 3 B3 E AB B B7 A G B7 4CA32 4CA32 27A1 31B B7...

Страница 10: ...3 25 65 65 2 19 83 50 4 1 64 4 2 12 03 30 6 0 66 1 7 2 75 7 0 5 5 14 0 DAMPER OPENING Models 09 12 BLOWER ACCESS PANEL COMPRESSOR ACCESS PANEL 42 88 108 9 34 0 86 4 1 5 3 8 1 5 3 8 4 32 11 0 8 88 22...

Страница 11: ...D D3A B7 6 A3 97BA 1 23 A B3 2 7 1 31B7 47 B3 6 2G 0 F B7 3 31B 71 63 B B7 0 19 B3 3 C7 32 4 2 3 7 AB B7 CBA723 7 2 3 B7 473 2 7 AB 32 1 B 3 3 D3 4 113AA B 1 B 0 F 2 3 44 AE7B16 1 3AA 113AA 3 3 D32 4...

Страница 12: ...PLATE COMPRESSOR ACCESS PANEL DAMPER OPENING 43 37 110 2 1 62 4 1 25 65 65 1 19 83 50 4 Models 09 12 8 88 22 6 34 0 86 4 1 50 3 8 1 50 3 8 4 32 11 0 42 88 108 9 BLOWER ACCESS PANEL COMPRESSOR ACCESS P...

Страница 13: ...plate mounting height is increased by the thickness of the shims used Position backplate in desired equipment location To further reduce the operating sound level of the unit 1 8 inch thick rubber mat...

Страница 14: ...to the units An air vent must be installed in the water distribution system The supply and return water piping should be run through the wall or floor penetration and terminate with a ball valve The...

Страница 15: ...es should be installed on both the supply and return water lines of the unit Flow control valves should be installed on the water discharge line It is recommended that P T ports be installed on the su...

Страница 16: ...cabinet repositioning pieces 1 2 and 3 into the locations directly opposite the original positions Secure by replacing mounting brackets Note Be sure that louvers on the grille assembly are facing th...

Страница 17: ...protect the system from dirty water conditions Dirty water will result in system wide degradation of performance and solids may clog valves strainers flow regulators etc Additionally the heat exchange...

Страница 18: ...tremely hard water the owner should be informed that the heat exchanger may require occasional flushing Units with cupronickel heat exchangers are recommended for open loop applications due to the inc...

Страница 19: ...able 208 Volt Operation All Envision Series 208 230 units are factory wired for 230 volt operation For 208 volt operation the red and blue transformer wires must be switched Microprocessor Remote Ther...

Страница 20: ...21 0 2 6 6 7 7 7 10 15 265 60 1 238 292 6 7 4 3 22 0 2 5 6 8 7 9 10 15 12 115 60 1 104 127 14 8 9 5 50 0 4 25 13 8 16 1 25 208 230 60 1 187 253 7 7 4 9 25 0 2 6 7 5 8 8 10 15 265 60 1 238 292 7 0 4 5...

Страница 21: ...0 1 239 292 2000 2 50 7 55 10 1 12 6 20 15 18 3 kW 208 60 1 197 254 2454 2 45 11 80 14 3 17 8 30 230 60 1 197 254 3000 2 60 13 04 15 6 19 6 35 265 60 1 239 292 3000 2 50 11 32 13 8 17 3 30 Always refe...

Страница 22: ...E 1 T ST CC Compressor Contactor HP High Pressure Switch LP Low Pressure Switch RV Reversing Valve Coil ST Entering Air Temperature Sensor RB Blower Relay Black Black Red 11 Black 12 Red 17 Red 19 Bla...

Страница 23: ...Blue Wht 36 Blue Wht 35 White 34 Blue T6 FS Yellow 44 Yellow 44 Brown 43 Yellow 13 Page 1 Blue Tan 41 Blue 40 Blue 40 Brown 3 Tan 41 Brown 26 Green 00 Red 39 Gray 42 NOTE 3 NOTE 4 Violet 4 Violet 4 Vi...

Страница 24: ...CCG CC2 HI CC2 LO CC2 G REVREV FP1 FP1 FP2 FP2 LPS LPS HPSHPS Aurora Base Control ABC K1 RV Relay K2 CC Relay K3 CC2 Relay K4 Fan Relay K5 Alarm Relay K6 Acc Relay F R C CC G Y1 C R ES LS P2 EH1 Y G G...

Страница 25: ...t LED LED3 Red Status LED LED1 Green Normal Mode Control is Non Functional Test Mode Lockout Active Dehumidification Mode Reserved Reserved Load Shed ESD 1 second on and 1 second off Random Start Dela...

Страница 26: ...ite Yellow Blue Red Black CFM P13 P4 SW1 P5 JW2 P9 LO O B Y2 W DH P8 P7 RS485 NET RS485 NET P6 RS485 EXP P3 SW2 On Future Use L Output Type CC Dual Single Acc Dip 5 Acc Dip 4 RV B O FP2 15 F 30 F FP1...

Страница 27: ...Mode Lockout Active Dehumidification Mode Reserved Reserved Load Shed ESD 1 second on and 1 second off Random Start Delay Fast Flash OFF ON Slow Flash Fast Flash Flash Code 2 Flash Code 3 Flash Code 6...

Страница 28: ...fan speed switch The temperature can be controlled by rotating the thermostat control knob The Fan Only setting provides constant fan operation In the Heat mode a call for heat by the thermostat clos...

Страница 29: ...on and 1 second off Additionally when entering test mode LED1 red will flash the last lockout one time Test mode will automatically time out after 30 minutes Test mode can be exited by pressing and ho...

Страница 30: ...e turned on The fault type identification display LED1 Red shall flash the fault code To reset lockout conditions with SW2 8 On thermostat inputs Y1 Y2 and W must be removed for at least 3 seconds To...

Страница 31: ...er G The blower will start immediately upon receiving a thermostat G command If there are no other commands from the thermostat the ECM will run on G speed until the G command is removed Regardless of...

Страница 32: ...gs The AID Tool simply plugs into the exterior of the cabinet in the AID Tool port ABC Control Board Layout Aurora Base Control LED Displays These three LEDs display the status configuration and fault...

Страница 33: ...ntrol will monitor water and refrigerant temperatures to determine if conditions are satisfactory for heating water LED1 red LED will flash code 15 when the DHW limit is reached and when conditions ar...

Страница 34: ...ensor Smoke CO Alarm Fault no lockout info only Switch output from Smoke CO sensor Dirty Filter Alarm no lockout info only Output from dirty filter sensor Home Automation 2 E24 HA2 With a closed dry c...

Страница 35: ...ange will be noticed from normal cooling Dehumidification mode will be shown on the ABC and the communicating thermostats Fault LED LED1 Red Red Fault LED LED Flash Code Lockout Reset Remove Fault Con...

Страница 36: ...lable in five models with equipment rated fuses to provide additional circuit protection The fuses are panel mounted to allow easy inspection and removal without removing the cover on the disconnect C...

Страница 37: ...ing setpoint must be set below room temperature 3 Be sure that the compressor and water control valve or loop pump s are activated 4 Verify that the water flow rate is correct by measuring the pressur...

Страница 38: ...g performance based on entering air temperatures of 80 F DB 67 F WB Heating performance based on entering air temperature of 70 F DB Operating Limits F C F C Air Limits Min Ambient Air 45 7 2 45 7 2 R...

Страница 39: ...x 500 485 for water antifreeze x T Note DO NOT hook up pressure gauges unless there appears to be a performance problem Line Voltage Loop Open Unit Amp Draw Closed COAX SOURCE HEATING CYCLE ANALYSIS...

Страница 40: ...F 09 1 2 1 0 0 9 0 8 0 7 0 6 1 8 2 3 2 2 2 0 1 9 1 8 2 5 3 8 3 7 3 5 3 3 3 1 12 1 5 0 9 0 8 0 7 0 6 0 5 2 3 1 7 1 5 1 4 1 3 1 1 3 5 3 0 2 7 2 5 2 4 2 2 15 2 0 1 7 1 6 1 5 1 4 1 3 3 0 3 3 3 2 3 0 2 9 2...

Страница 41: ...ressure Note On open loop systems if the installation is in an area with a known high mineral content 125 PPM or greater in the water it is best to establish with the owner a periodic maintenance sche...

Страница 42: ...iption Date By All Updated Nomenclature and Wiring Schematics ABC Controls 1 Sept 2015 MA All Obsoleted PSC Option Updated Nomenclature Updated Wiring Schematics 04 Mar 2015 MA All Updated with All Al...

Страница 43: ......

Страница 44: ...mps Size 0 75 1 5 Tons Document Type Installation Manual Part Number IM1010CGB Release Date 09 15 2015 The manufacturer has a policy of continual product research and development and reserves the righ...

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