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Operator's Manual

First Edition • First Printing

Z-62/40

Part No. 1257653

Front Matter

Contents

Introduction ........................................................... 1

Symbol and Hazard Pictorials Definitions ............. 4

General Safety ...................................................... 6

Personal Safety ..................................................... 9

Work Area Safety ................................................ 10

Legend ................................................................ 20

Controls ............................................................... 21

Inspections .......................................................... 29

Operating Instructions ......................................... 40

Towing Instructions ............................................. 51

Transport and Lifting Instructions ....................... 52

Maintenance ....................................................... 55

Specifications ...................................................... 59

First Edition: First Printing, September 2014

Genie and "Z" are registered trademarks of
Terex South Dakota, Inc. in the U.S.A. and many
other countries.

Complies with EC Directive 2006/42/EC
See EC Declaration of Conformity

Содержание Z-40

Страница 1: ...Operator s Manual Serial Number Range Z 62 40 from Z6215A 101 CE with Maintenance Information Original Instructions First Edition First Printing Part No 1257653...

Страница 2: ...Legend 20 Controls 21 Inspections 29 Operating Instructions 40 Towing Instructions 51 Transport and Lifting Instructions 52 Maintenance 55 Specifications 59 Copyright 2014 Terex Corporation First Edit...

Страница 3: ...tamped on chassis ground control side Intended Use This machine is intended to be used only to lift personnel along with their tools and materials to an aerial work site Bulletin Distribution and Comp...

Страница 4: ...o your machine Please register your machine by visiting us on the web at www genielift com or by calling us toll free at 1 800 536 1800 Danger Failure to obey the instructions and safety rules in this...

Страница 5: ...use symbols color coding and signal words to identify the following Safety alert symbol used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid...

Страница 6: ...use ether or other high energy starting aids on machines equipped with glow plugs No smoking No flame Stop engine Fire extinguisher No smoking Explosion hazard Electrocution hazard Maintain required...

Страница 7: ...Coded Direction Arrows Runaway Hazard Collision hazard Collision hazard Electrocution hazard Avoid contact Disconnect battery Voltage rating for power to platform Pressure rating for air line to plat...

Страница 8: ...Operator s Manual First Edition First Printing General Safety 6 Z 62 40 Part No 1257653 General Safety...

Страница 9: ...First Edition First Printing Operator s Manual General Safety Part No 1257653 Z 62 40 7...

Страница 10: ...Operator s Manual First Edition First Printing General Safety 8 Z 62 40 Part No 1257653...

Страница 11: ...cupants must wear a safety belt or harness in accordance with governmental regulations Attach the lanyard to the anchor provided in the platform Operators must comply with employer job site and govern...

Страница 12: ...beware of strong or gusty winds Keep away from the machine if it contacts energized power lines Personnel on the ground or in the platform must not touch or operate the machine until energized power l...

Страница 13: ...ne or both directions will not operate Identify the condition of the boom on the slope as shown below Follow the steps to lower the boom before moving to a firm level surface Do not rotate the boom wh...

Страница 14: ...ine components that in any way affect safety and stability Do not replace items critical to machine stability with items of different weight or specification Do not replace factory installed tires wit...

Страница 15: ...e all tires are in good condition air filled tires are properly inflated and lug nuts are properly tightened Operation on Slopes Hazards Do not drive the machine on a slope that exceeds the maximum up...

Страница 16: ...loor clear of debris Lower the platform entry mid rail or close the entry gate before operating Do not enter or exit the platform unless the machine is in the stowed position and the platform is at gr...

Страница 17: ...e unless the controls of the crane have been locked out and or precautions have been taken to prevent any potential collision No stunt driving or horseplay while operating a machine Bodily Injury Haza...

Страница 18: ...equipped with glow plugs Damaged Machine Hazards Do not use a damaged or malfunctioning machine Conduct a thorough pre operation inspection of the machine and test all functions before each work shif...

Страница 19: ...ot exceed the rated platform capacity The combined weight of the cradles panels occupants tools and any other equipment must not exceed rated capacity The panel cradle assembly weighs 13 6 kg The maxi...

Страница 20: ...te the platform controls or the red Emergency Stop button Do not operate unless you are adequately instructed and are aware of all of the hazards associated with movement of the platform with an overh...

Страница 21: ...or property damage Do not exceed maximum towing speed or maximum towing time Maximum tow speed 12 87 km h Maximum towing time at 13 km h 30 minutes Maximum towing time at 10 km h 60 minutes Lockout Af...

Страница 22: ...end 20 Z 62 40 Part No 1257653 Legend 1 Foot switch 2 Manual storage container 3 Sliding mid rail 4 Lanyard anchorage points 5 Non steer tire 6 Steer tire 7 Ground controls 8 Primary boom 9 Jib boom 1...

Страница 23: ...LPG models Check engine light Diesel models Oil pressure light 7 Platform overload indicator light 8 Key switch for ground selection off platform 9 Red Emergency Stop button 10 Jib boom up down switc...

Страница 24: ...ated 6 Gasoline LPG models Check engine light Diesel models Oil pressure light Light on and engine stopped Tag the machine and remove from service Light on and engine still running Contact service per...

Страница 25: ...for high idle 14 Diesel models Glow plug switch if equipped Move the glow plug switch to either side and hold for 3 to 5 seconds 15 Engine start switch Move the engine start switch to either side to s...

Страница 26: ...6 Machine not level indicator light 7 Emergency power switch with cover 8 Drive speed select switch 9 Platform control box heater if equipped 10 Generator switch if equipped 11 Aircraft protection ove...

Страница 27: ...ch Turtle foot switch activated low idle Rabbit foot switch activated high idle 18 Engine start switch 19 Gasoline LPG models Fuel select switch 20 Proportional control handle for secondary boom up do...

Страница 28: ...ght Light flashing indicates the platform is overloaded The engine will stop and no functions will operate Remove weight until the light goes off and then restart the engine 6 Machine not level indica...

Страница 29: ...y the blue arrow on the control panel and the machine will drive forward Move the control handle in the direction indicated by the yellow arrow and the machine will drive backwards Press the left side...

Страница 30: ...ry boom extend retract switch up and the primary boom will retract Move the boom extend retract switch down and the primary boom will extend 22 Dual axis proportional control handle for primary boom u...

Страница 31: ...is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance proc...

Страница 32: ...d tires for proper tire pressure Add air if needed See Maintenance section Check the following components or areas for damage improperly installed or missing parts and unauthorized modifications Elect...

Страница 33: ...the machine as it was intended Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step...

Страница 34: ...rt the engine Test Machine Functions 7 Do not push and hold the function enable button Attempt to activate each boom and platform function toggle switch Result No boom and platform functions should op...

Страница 35: ...and restart the engine Result The engine should start 20 Do not press down the foot switch and test each machine function Result No functions should operate Test Machine Functions 21 Press down the fo...

Страница 36: ...ssis then come to an abrupt stop Note The brakes must be able to hold the machine on any slope it is able to climb Test the Drive Enable System 29 Press down the foot switch and lower the boom to the...

Страница 37: ...m approximately 61 cm 42 Slowly move the drive control handle to the full drive position 43 Result The maximum achievable drive speed with the secondary boom raised should not exceed 30 cm s 44 Lower...

Страница 38: ...epair any malfunctions before operating the machine Test Aircraft Protection Package if equipped Note Two people may be required to perform this test 51 Extend the primary boom approximately 30 cm 52...

Страница 39: ...or determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and...

Страница 40: ...Read the Manual 2 82487 Label Read the Manual panel cradle 2 Part No Decal Description Qty 82487 Label Read the Manual pipe cradle 2 82551 Label Tire Pressure 4 82552 Label Tire Pressure High Flotati...

Страница 41: ...First Edition First Printing Operator s Manual Inspections Part No 1257653 Z 62 40 39...

Страница 42: ...operator s responsibility to follow all the safety rules and instructions in the operator s safety and responsibilities manuals Using the machine for anything other than lifting personnel along with t...

Страница 43: ...onds 2 Move the engine start toggle switch to either side If the engine fails to start or dies the restart delay will disable the start switch for 3 seconds All models If the engine fails to start aft...

Страница 44: ...on position 3 Press down the foot switch when using the controls from the platform 4 Break the security tie and lift the emergency power switch cover Note If the security tie is broken or missing cons...

Страница 45: ...s on the control panel To Steer 1 Press down the foot switch 2 Slowly move the drive control handle in the direction indicated by blue or yellow triangles OR press the thumb rocker switch located on t...

Страница 46: ...o machine on incline symbol To determine the slope grade Measure the slope with a digital inclinometer OR use the following procedure You will need carpenter s level straight piece of wood at least 1...

Страница 47: ...Speed Select Machine on incline symbol Low range operation for inclines Machine on level surface symbol High range operation for maximum drive speed Engine Idle Select rpm When the foot switch is not...

Страница 48: ...e primary boom 2 Lower the secondary boom 3 Retract the primary boom If the tilt alarm sounds with the platform downhill 1 Retract the primary boom 2 Lower the secondary boom 3 Lower the primary boom...

Страница 49: ...ndicates the platform is overloaded and no functions will operate Remove weight from the platform until the light goes off After Each Use 1 Select a safe parking location firm level surface clear of o...

Страница 50: ...e and Obey Pipe cradles must be installed on the inside of the platform Pipe cradles must not obstruct the platform controls or the platform entrance The bottom of the pipe cradle tube must rest on th...

Страница 51: ...cradles may limit the maximum number of occupants in the platform Maximum Pipe Cradle Capacity All models 90 7 kg Pipe Cradle Assembly Weight 9 5 kg Panel Cradle Assembly 1 Apply the warning decal to...

Страница 52: ...ne side of the clamp 3 Install the strap assembly end plate onto the bolt 4 Insert the bolt through the other side of the clamp 5 Secure with a washer and a nut Do not over tighten The strap assembly...

Страница 53: ...ase the front drive torque hubs by turning over the drive disconnect caps 5 Turn the steering bypass valve counterclockwise to hydraulically release the steering Do not exceed recommended maximum towi...

Страница 54: ...fficient to withstand the machine weight Genie lifts are very heavy relative to their size See the serial label for the machine weight See the inspections section for the serial label location Be sure...

Страница 55: ...and remove the key before transporting Inspect the entire machine for loose or unsecured items Securing the Chassis Use chains of ample load capacity Use a minimum of 6 chains Adjust the rigging to pr...

Страница 56: ...ces and straps or lines are sufficient to withstand the machine weight See the serial label for the machine weight Lifting Instructions Fully lower and retract the boom Fully lower the jib Remove all...

Страница 57: ...t of the instructions When one or more of the symbols appear at the beginning of a maintenance procedure it conveys the meaning below Indicates that tools will be required to perform this procedure In...

Страница 58: ...op 5 cm of the sight gauge 3 Add oil as needed Do not overfill Hydraulic oil specifications Hydraulic oil type Chevron Rando HD equivalent Check the Engine Coolant Level Ford and Perkins Models Mainta...

Страница 59: ...ld down brackets are in place and secure Note Adding terminal protectors and a corrosion preventative sealant will help eliminate the corrosion on the battery terminals and cables Check the Tire Press...

Страница 60: ...ly annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine Mach...

Страница 61: ...e 75 7 liters Maximum slope rating stowed position 2WD Counterweight uphill 30 17 Counterweight downhill 10 6 Side slope 25 14 Maximum slope rating stowed position 4WD Counterweight uphill 45 24 Count...

Страница 62: ...Operator s Manual First Edition First Printing Specifications 60 Z 62 40 Part No 1257653 Z 62 40 Range of Motion Chart Z 62 40 Part No 1257653 Operator s Manual First Edition First Printing...

Страница 63: ...Distributed By www genielift com...

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