October 2016
Service and Repair Manual
Boom Components
Part No. 1269074
S-80 • S-85 • S-80X
39
20 Support the platform leveling master cylinder.
Remove the master cylinder rod-end pivot pin
retaining fasteners. Place a rod through the pin
and twist to remove. Carefully lower the master
cylinder down.
21 Tag, disconnect and plug the hydraulic hoses
from the bulkhead fittings at the pivot end of
the boom. Cap the bulkhead fittings.
Bodily injury hazard. Spraying
hydraulic oil can penetrate and
burn skin. Loosen hydraulic
connections very slowly to allow
the oil pressure to dissipate
gradually. Do not allow oil to
squirt or spray.
22 Remove the external snap rings from both
boom pivot pins at the short and long link arms.
Do not remove the pins.
23 Using the overhead crane, adjust the boom as
necessary to relieve pressure from the pivot
pins.
24 Use a soft metal drift to remove each boom
pivot pin. Carefully remove the boom assembly
from the machine and place it on a structure
capable of supporting it.
Crushing hazard. The boom
could fall if not properly supported
by the overhead crane when
each boom pivot pin is removed.
Crushing hazard. The long and
short link arms may fall if not
properly supported when the
boom pivot pins are removed.
4-3
Boom Lift Cylinder
The boom lift cylinder raises and lowers the boom.
The boom lift cylinder is equipped with
counterbalance valves to prevent movement in the
event of a hydraulic line failure.
How to Remove the Boom Lift
Cylinder
Bodily injury hazard. This
procedure requires specific repair
skills, lifting equipment and a
suitable workshop. Attempting
this procedure without these skills
and tools could result in death or
serious injury and significant
component damage. Dealer
service is strongly recommended.
Note: When removing a hose assembly or fitting,
the O-ring (if equipped) on the fitting and/or hose
end must be replaced. All connections must be
torqued to specification during installation. Refer to
Specifications,
Hydraulic Hose and Fitting Torque
Specifications.
1
Raise the boom to a horizontal position.
2
Attach a 5 ton / 5000 kg overhead crane to the
boom at the platform end for support. Do not lift
the boom.
Содержание S-80
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Страница 144: ...Service and Repair Manual October 2016 128 Continental TME27 Engine Harness ...
Страница 145: ...October 2016 Service and Repair Manual Part No 1269074 S 80 S 85 S 80X 129 Continental TME27 Engine Harness ...
Страница 147: ...October 2016 Service and Repair Manual 131 S 80X Ground Control Box Wiring Diagram ...
Страница 148: ...Service and Repair Manual October 2016 132 Deutz TD2 9 L4 Engine Harness ...
Страница 149: ...October 2016 Service and Repair Manual Part No 1269074 S 80 S 85 S 80X 133 Deutz TD2 9 L4 Engine Harness ...
Страница 150: ...Service and Repair Manual October 2016 134 S 80 S 85 S 80X Part No 1269074 Perkins 404F 22T Engine Harness ...
Страница 151: ...October 2016 Service and Repair Manual 135 Perkins 404F 22T Engine Harness ...
Страница 152: ...Service and Repair Manual October 2016 136 Electrical Schematic S 80X Deutz TD2 9 L4 Models ANSI CSA ...
Страница 155: ...October 2016 Service and Repair Manual 139 Electrical Schematic S 80X Deutz TD2 9 L4 Models ANSI CSA ...
Страница 156: ...Service and Repair Manual October 2016 140 Ground Control Box S 80X Deutz TD2 9 L4 Models ANSI CSA ...
Страница 160: ...Service and Repair Manual October 2016 144 Platform Control Box S 80X Deutz TD2 9 L4 Models ANSI CSA ...
Страница 161: ...October 2016 Service and Repair Manual 145 Electrical Schematic S 80X Deutz TD2011L04i Models ANSI CSA ...
Страница 164: ...Service and Repair Manual October 2016 148 Electrical Schematic S 80X Deutz TD2011L04i Models ANSI CSA ...
Страница 165: ...October 2016 Service and Repair Manual 149 Ground Control Box S 80X Deutz TD2011L04i Models ANSI CSA ...
Страница 168: ...Service and Repair Manual October 2016 152 Platform Control Box S 80X Deutz TD2011L04i Models ANSI CSA ...
Страница 169: ...October 2016 Service and Repair Manual 153 Electrical Schematic S 80X Perkins 404F 22T Models ANSI CSA ...
Страница 172: ...Service and Repair Manual October 2016 156 Electrical Schematic S 80X Perkins 404F 22T Models ANSI CSA ...
Страница 173: ...October 2016 Service and Repair Manual 157 Ground Control Box S 80X Perkins 404F 22T Models ANSI CSA ...
Страница 176: ...Service and Repair Manual October 2016 160 Platform Control Box S 80X Perkins 404F 22T Models ANSI CSA ...
Страница 177: ...October 2016 Service and Repair Manual 161 Electrical Schematic S 80X Perkins 804D 33 Models ANSI CSA ...
Страница 180: ...Service and Repair Manual October 2016 164 Electrical Schematic S 80X Perkins 804D 33 Models ANSI CSA ...
Страница 181: ...October 2016 Service and Repair Manual 165 Ground Control Box S 80X Perkins 804D 33 Models ANSI CSA ...
Страница 184: ...Service and Repair Manual October 2016 168 Platform Control Box S 80X Perkins 804D 33 Models ANSI CSA ...
Страница 185: ...October 2016 Service and Repair Manual 169 Electrical Schematic S 80X Continental TME27 Models ANSI CSA ...
Страница 188: ...Service and Repair Manual October 2016 172 Electrical Schematic S 80X Continental TME27 Models ANSI CSA ...
Страница 189: ...October 2016 Service and Repair Manual 173 Ground Control Box S 80X Continental TME27 Models ANSI CSA ...
Страница 192: ...Service and Repair Manual October 2016 176 Platform Control Box S 80X Continental TME27 Models ANSI CSA ...
Страница 193: ...October 2016 Service and Repair Manual 177 Electrical Schematic S 80 S 85 Deutz TD2 9 L4 Models ANSI CSA ...
Страница 196: ...Service and Repair Manual October 2016 180 Electrical Schematic S 80 S 85 Deutz TD2 9 L4 Models ANSI CSA ...
Страница 197: ...October 2016 Service and Repair Manual 181 Ground Control Box S 80 S 85 Deutz TD2 9 L4 Models ANSI CSA ...
Страница 200: ...Service and Repair Manual October 2016 184 Platform Control Box S 80 S 85 Deutz TD2 9 L4 Models ANSI CSA ...
Страница 201: ...October 2016 Service and Repair Manual 185 Electrical Schematic S 80 S 85 Deutz TD2011L04i Models ANSI CSA ...
Страница 204: ...Service and Repair Manual October 2016 188 Electrical Schematic S 80 S 85 Deutz TD2011L04i Models ANSI CSA ...
Страница 205: ...October 2016 Service and Repair Manual 189 Ground Control Box S 80 S 85 Deutz TD2011L04i Models ANSI CSA ...
Страница 208: ...Service and Repair Manual October 2016 192 Platform Control Box S 80 S 85 Deutz TD2011L04i Models ANSI CSA ...
Страница 209: ...October 2016 Service and Repair Manual 193 Electrical Schematic S 80 S 85 Perkins 404F 22T Models ANSI CSA ...
Страница 212: ...Service and Repair Manual October 2016 196 Electrical Schematic S 80 S 85 Perkins 404F 22T Models ANSI CSA ...
Страница 213: ...October 2016 Service and Repair Manual 197 Ground Control Box S 80 S 85 Perkins 404F 22T Models ANSI CSA ...
Страница 216: ...Service and Repair Manual October 2016 200 Platform Control Box S 80X Perkins 404F 22T Models ANSI CSA ...
Страница 217: ...October 2016 Service and Repair Manual 201 Electrical Schematic S 80 S 85 Perkins 804D 33 Models ANSI CSA ...
Страница 220: ...Service and Repair Manual October 2016 204 Electrical Schematic S 80 S 85 Perkins 804D 33 Models ANSI CSA ...
Страница 221: ...October 2016 Service and Repair Manual 205 Ground Control Box S 80 S 85 Perkins 804D 33 Models ANSI CSA ...
Страница 224: ...Service and Repair Manual October 2016 208 Platform Control Box S 80 S 85 Perkins 804D 33 Models ANSI CSA ...
Страница 225: ...October 2016 Service and Repair Manual 209 Electrical Schematic S 80 S 85 Continental TME27 Models ANSI CSA ...
Страница 228: ...Service and Repair Manual October 2016 212 Electrical Schematic S 80 S 85 Continental TME27 Models ANSI CSA ...
Страница 229: ...October 2016 Service and Repair Manual 213 Ground Control Box S 80 S 85 Continental TME27 Models ANSI CSA ...
Страница 232: ...Service and Repair Manual October 2016 216 Platform Control Box S 80 S 85 Continental TME27 Models ANSI CSA ...
Страница 233: ...October 2016 Service and Repair Manual 217 Electrical Schematic S 80 S 85 Deutz TD2 9 L4 Models CE ...
Страница 236: ...Service and Repair Manual October 2016 220 Electrical Schematic S 80 S 85 Deutz TD2 9 L4 Models CE ...
Страница 237: ...October 2016 Service and Repair Manual 221 Ground Control Box S 80 S 85 Deutz TD2011L04i Models CE ...
Страница 240: ...Service and Repair Manual October 2016 224 Platform Control Box S 80 S 85 Deutz TD2011L04i Models CE ...
Страница 241: ...October 2016 Service and Repair Manual 225 Electrical Schematic S 80 S 85 Deutz TD2011L04i Models CE ...
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Страница 245: ...October 2016 Service and Repair Manual 229 Ground Control Box S 80 S 85 Deutz TD2011L04i Models CE ...
Страница 248: ...Service and Repair Manual October 2016 232 Platform Control Box S 80 S 85 Deutz TD2011L04i Models CE ...
Страница 249: ...October 2016 Service and Repair Manual 233 Electrical Schematic S 80 S 85 Perkins 804D 33 Models CE ...
Страница 252: ...Service and Repair Manual October 2016 236 Electrical Schematic S 80 S 85 Perkins 804D 33 Models CE ...
Страница 253: ...October 2016 Service and Repair Manual 237 Ground Control Box S 80 S 85 Perkins 804D 33 Models CE ...
Страница 256: ...Service and Repair Manual October 2016 240 Platform Control Box S 80 S 85 Perkins 804D 33 Models CE ...
Страница 257: ...October 2016 Service and Repair Manual 241 Electrical Schematic S 80 S 85 Continental TME27 Models CE ...
Страница 260: ...Service and Repair Manual October 2016 244 Electrical Schematic S 80 S 85 Continental TME27 Models CE ...
Страница 261: ...October 2016 Service and Repair Manual 245 Ground Control Box S 80 S 85 Continental TME27 Models CE ...
Страница 264: ...Service and Repair Manual October 2016 248 Platform Control Box S 80 S 85 Continental TME27 Models CE ...
Страница 265: ...October 2016 Service and Repair Manual 249 Electrical Schematic S 80 S 85 Deutz TD2011L04i Models AS ...
Страница 268: ...Service and Repair Manual October 2016 252 Electrical Schematic S 80 S 85 Deutz TD2011L04i Models AS ...
Страница 269: ...October 2016 Service and Repair Manual 253 Ground Control Box S 80 S 85 Deutz TD2011L04i Models AS ...
Страница 272: ...Service and Repair Manual October 2016 256 Platform Control Box S 80 S 85 Deutz TD2011L04i Models AS ...
Страница 273: ...October 2016 Service and Repair Manual 257 Electrical Schematic S 80 S 85 Perkins 804D 33 Models AS ...
Страница 276: ...Service and Repair Manual October 2016 260 Electrical Schematic S 80 S 85 Perkins 804D 33 Models AS ...
Страница 277: ...October 2016 Service and Repair Manual 261 Ground Control Box S 80 S 85 Perkins 804D 33 Models AS ...
Страница 280: ...Service and Repair Manual October 2016 264 Platform Control Box S 80 S 85 Perkins 804D 33 Models AS ...
Страница 281: ...October 2016 Service and Repair Manual 265 Electrical Schematic S 80 S 85 Continental TME27 Models AS ...
Страница 284: ...Service and Repair Manual October 2016 268 Electrical Schematic S 80 S 85 Continental TME27 Models AS ...
Страница 285: ...October 2016 Service and Repair Manual 269 Ground Control Box S 80 S 85 Continental TME27 Models AS ...
Страница 288: ...Service and Repair Manual October 2016 272 Platform Control Box S 80 S 85 Continental TME27 Models AS ...
Страница 289: ...October 2016 Service and Repair Manual 273 Continental Options Schematic ...
Страница 292: ...Service and Repair Manual October 2016 276 Deutz and Perkins Options Schematic ...
Страница 293: ...October 2016 Service and Repair Manual 277 Platform Level Cutout CTE Option ...
Страница 296: ...Service and Repair Manual October 2016 280 12 kW Hydraulic Generator Wiring Diagram ...
Страница 297: ...October 2016 Service and Repair Manual 281 12 kW Hydraulic Generator Electrical Schematic ...
Страница 300: ...Service and Repair Manual October 2016 284 Belt Driven Generator Option ...
Страница 301: ...October 2016 Service and Repair Manual 285 Hydraulic Schematic 2WD Models ...
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