Section 4 • Repair Procedures
Part No. 122985
S-80 • S-85 • S-80X
4 - 1
February 2012
Repair Procedures
About This Section
Most of the procedures in this section should only
be performed by a trained service professional
in a suitably equipped workshop. Select the
appropriate repair procedure after troubleshooting
the problem.
Perform disassembly procedures to the point
where repairs can be completed. Then to
re-assemble, perform the disassembly steps in
reverse order.
Symbols Legend
Safety alert symbol—used to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Used to indicate the presence of
an imminently hazardous situation
which, if not avoided, will result in
death or serious injury.
Used to indicate the presence of a
potentially hazardous situation
which, if not avoided, could result
in death or serious injury.
With safety alert symbol—used to
indicate the presence of a
potentially hazardous situation
which, if not avoided, may result
in minor or moderate injury.
Used to indicate the presence of a
potentially hazardous situation
which, if not avoided, may result in
property damage.
Note: Used to indicate operation or maintenance
information.
Indicates that a specific result is expected after
performing a series of steps.
Indicates that an incorrect result has occurred
after performing a series of steps.
Observe and Obey:
Repair procedures shall be completed by a
person trained and qualified on the repair of this
machine.
Immediately tag and remove from service a
damaged or malfunctioning machine.
Repair any machine damage or malfunction
before operating the machine.
Before Repairs Start:
Read, understand and obey the safety rules and
operating instructions in the appropriate
operator's manual on your machine before
attempting any maintenance or repair procedure.
Be sure that all necessary tools and parts are
available and ready for use.
Use only Genie approved replacement parts.
Read each procedure completely and adhere
to the instructions. Attempting shortcuts may
produce hazardous conditions.
Unless otherwise specified, perform each
repair procedure with the machine in the
following configuration:
•
Machine parked on a firm, level surface
•
Boom in the stowed position
•
Turntable rotated with the boom between
the non-steering wheels
•
Turntable secured with the turntable
rotation lock pin
•
Key switch in the off position with the
key removed
•
Wheels chocked
•
All external AC power supply disconnected
from the machine
Содержание S-80
Страница 1: ......
Страница 6: ...February2012 S 80 S 85 S 80X PartNo 122985 This page intentionally left blank iv ...
Страница 98: ...Section 4 Repair Procedures 4 8 S 80 S 85 S 80X PartNo 122985 October2011 This page intentionally left blank ...
Страница 142: ...Section 4 Repair Procedures 4 52 S 80 S 85 S 80X PartNo 122985 February2012 MANIFOLDS DE DB DC DD DF DA 6 2 5 3 4 1 ...
Страница 166: ...Section 4 Repair Procedures 4 76 S 80 S 85 S 80X PartNo 122985 February2012 This page intentionally left blank ...
Страница 178: ...5 12 S 80 S 85 S 80X PartNo 122985 February2012 Section 5 Fault Codes This page intentionally left blank ...
Страница 182: ...February2012 Section 6 Schematics 6 4 S 80 S 85 S 80X PartNo 122985 This page intentionally left blank ...
Страница 183: ...Section 6 Schematics February2012 6 5 6 6 Connector Pin Legend View 1 ...
Страница 186: ...February2012 Section 6 Schematics 6 8 Connector Pin Legend View 2 6 7 ...
Страница 187: ...Section 6 Schematics February2012 6 9 Electrical Schematic S 80 and S 85 ANSI CSA AS DeutzTD2011L04iModels 6 10 ...
Страница 190: ...February2012 Section 6 Schematics 6 12 Electrical Schematic S 80 and S 85 ANSI CSA AS DeutzTD2011L04iModels 6 11 ...
Страница 223: ...Section 6 Schematics February2012 6 45 Electrical Schematic S 80X DeutzTD2011L04IModels 6 46 ...
Страница 226: ...February2012 Section 6 Schematics 6 48 Electrical Schematic S 80X DeutzTD2011L04IModels 6 47 ...
Страница 230: ...February2012 Section 6 Schematics 6 52 Ground Control Box Switch Panel Wiring Diagram S 80X DeutzTD2011L04IModels 6 51 ...
Страница 231: ...Section 6 Schematics February2012 6 53 Platform Control Box Wiring Diagram S 80X DeutzTD2011L04IModels 6 54 ...
Страница 235: ...Section 6 Schematics February2012 6 57 Electrical Schematic S 80 and S 85 ANSI CSA AS Perkins804D 33Models 6 58 ...
Страница 238: ...February2012 Section 6 Schematics 6 60 Electrical Schematic S 80 and S 85 ANSI CSA AS Perkins804D 33Models 6 59 ...
Страница 271: ...Section 6 Schematics February2012 6 93 Electrical Schematic S 80X Perkins804D 33Models 6 94 ...
Страница 274: ...February2012 Section 6 Schematics 6 96 Electrical Schematic S 80X Perkins804D 33Models 6 95 ...
Страница 275: ...Section 6 Schematics February2012 6 97 6 98 Ground Control Box Terminal Strip Wiring Diagram S 80X Perkins804D 33Models ...
Страница 278: ...February2012 Section 6 Schematics 6 100 Ground Control Box Switch Panel Wiring Diagram S 80X Perkins804D 33Models 6 99 ...
Страница 279: ...Section 6 Schematics February2012 6 101 Platform Control Box Wiring Diagram S 80X Perkins804D 33Models 6 102 ...
Страница 283: ...Section 6 Schematics February2012 6 105 Electrical Schematic S 80 and S 85 ANSI CSA AS ContinentalTME27Models 6 106 ...
Страница 286: ...February2012 Section 6 Schematics 6 108 Electrical Schematic S 80 and S 85 ANSI CSA AS ContinentalTME27Models 6 107 ...
Страница 319: ...Section 6 Schematics February2012 6 141 6 142 Electrical Schematic S 80X ContinentalTME27Models ...
Страница 322: ...February2012 Section 6 Schematics 6 144 Electrical Schematic S 80X ContinentalTME27Models 6 143 ...
Страница 327: ...Section 6 Schematics February2012 6 149 Platform Control Box Wiring Diagram S 80X ContinentalTME27Models 6 150 ...
Страница 331: ...Section 6 Schematics February2012 6 153 6 154 Continental TME27 Engine Harness ...
Страница 334: ...February2012 Section 6 Schematics 6 156 Platform Level Cutout CTE Option 6 155 ...
Страница 335: ...Section 6 Schematics February2012 6 157 Continental Options Schematic 6 158 ...
Страница 338: ...February2012 Section 6 Schematics 6 160 Deutz and Perkins Options Schematic 6 159 ...
Страница 339: ...Section 6 Schematics February2012 6 161 6 162 12 kW Hydraulic Generator Wiring Diagram ...
Страница 342: ...February2012 Section 6 Schematics 6 164 6 163 12 kW Hydraulic Generator Electrical Schematic ...
Страница 343: ...Section 6 Schematics February2012 6 165 Belt Driven Generator Option 6 166 ...
Страница 346: ...February2012 Section 6 Schematics 6 168 Relay and Fuse Panel Legend 6 167 ...
Страница 347: ...Section 6 Schematics February2012 6 169 6 170 Hydraulic Schematic 2WD Models ...
Страница 350: ...February2012 Section 6 Schematics 6 172 Hydraulic Schematic 4WD Models 6 171 ...
Страница 352: ...February2012 Section 6 Schematics 6 174 12 kW Hydraulic Generator Hydraulic Schematic 6 173 ...