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Quick Start User Guide 

t-Boss 7400 ACDC Track Driver

Genesis Technologies Inc.

www.genesisusa.com

Page 5

Ÿ

STROBED RED over continuous GREEN - REVERSED POLARITY - Track circuit polarity is reversed and
track circuit is not shunted, open or disconnected. Although a track circuit may appear to function
properly when the polarity is reversed, this is abnormal and should be corrected.

Ÿ

FLASHING RED slowly - OVERCURRENT - Track circuit output is near the overcurrent fault threshold
(between 5.0A and 6.5A). The cause may be the track circuit limit resistor is adjusted at too low
resistance. The track circuit limit resistor should never be adjusted to less than 1 Ohm. Although a
track circuit may seem to function properly when operated in an overcurrent condition, this is
abnormal and should be corrected.

Ÿ

STROBED  RED

1

  -  OVERCURRENT  FAULT  -  Track  circuit  output  exceeds  the  overcurrent  fault

threshold of 6.5A. All track outputs are shut-down when an overcurrent fault occurs. The system
will resume operation once the overcurrent fault is corrected. The cause may be the track circuit
limit  resistor  is  adjusted  at  too  low  resistance. The  track  circuit  limit  resistor  should  never  be
adjusted to less than 1 Ohm.)

1

 A strobed indication is two quick consecutive flashes each second.

IMPORTANT - The usefulness and accuracy of the T1 through T4 track circuit LED indicators will be
significantly improved if the following guidelines are followed:

1. Use the recommended values for the track circuit limit and relay current adjustment resistor. See

the section ”Selecting and Adjusting Track Limit and Relay Resistors” (

page 8

) for information about

the selection and adjustment of track and relay resistors.

2. Make sure the B12 battery voltage is between 11.0 Volts and 14.5 Volts and does not vary more

than ±5% during normal operation.

3. Adjust the track circuit limit resistor to provide approximately 2.5 to 4.5 VAC (track unoccupied) as

read on a Fluke 87 DVM or equivalent.

4. Adjust the relay current resistor to provide approximately 2.5 to 4 times the specified pick-up

current for the track circuit relay when unoccupied.

5.

Never

 adjust the track circuit limit resistor to less than 1 Ohm.

R

ESETTING THE T

-B

OSS

 7400 T

RACK

 S

TATUS

 B

ASELINE

 M

EMORY

To determine the status of the T1 through T4 outputs, the t-Boss 7400 monitors each output continu-

ously to establish a normal “baseline.” This is done over a period of time and is used to determine
when track circuit conditions change in such a way that may indicate a track circuit fault, such as a
high-resistance bond, broken rail or a failed ring-10 diode.

If you adjust the track circuit resistors after a baseline has been established, the t-Boss 7400 LED indi-
cator for the track circuit that was adjusted may not indicate the track status correctly. Once you have
finished adjusting the track and relay resistors, you should reset the baseline by removing power from
the t-Boss 7400 for several seconds and then restoring power. This can be done by temporarily unplug-
ging the connector to the t-Boss 7400.

If the track circuit resistors are adjusted properly and all track circuits are functioning normally, the t-
Boss 7400 will establish a new baseline and the track circuit LED indicators should indicate correctly.

Содержание t-Boss 7400

Страница 1: ...QUICK START USER GUIDE t Boss 7400 ACDC Track Driver Genesis Technologies Inc www genesisusa com 5812 South 129th E Ave Tulsa Oklahoma 74134 10041PUB903 20120925...

Страница 2: ...er in a fair and forthright manner We believe this is the only way to endure in the railroad industry marketplace over the long term We ask for your suggestions whether they be criticism product or se...

Страница 3: ...DC track circuits Early technology track drivers were designed using transformers intended to drive 6 3 volt vacuum tube heater filaments Because these transformers were inexpensive and readily availa...

Страница 4: ...lamp and tighten the wire clamp screw The DC power input circuit breaker is intended to disconnect the unit from the DC battery supply if connected improperly or an internal short circuit should occur...

Страница 5: ...to infrequent train traffic excess railhead rust and or contamination or lightweight equipment They are best suited for rail highway grade crossings where trains are traveling at or about the same spe...

Страница 6: ...TED Track circuit is shunted Occurs when circuit is occupied by a train but also may occur if ring 10 diode is shorted gage rod is shorting track circuit etc STROBED GREEN1 HIGH RESISTANCE CIRCUIT Tra...

Страница 7: ...ee the section Selecting and Adjusting Track Limit and Relay Resistors page 8 for information about the selection and adjustment of track and relay resistors 2 Make sure the B12 battery voltage is bet...

Страница 8: ...Quick Start User Guide t Boss 7400 ACDC Track Driver Genesis Technologies Inc www genesisusa com Page 6 t Boss 7400 Track Driver Typical Hookup Wiring Diagram...

Страница 9: ...eing used and the overall application and equipped with a track driver such as the t Boss 7400XP or t Boss 7400SP Appropriate primary lightning protection is also required for the 12VDC battery input...

Страница 10: ...discon necting the other end of the wire Field wiring to the rails should be AWG 6 Circuit resistance between the t Boss 7400 and the rails should be kept as low as reasonably possible as this helps...

Страница 11: ...circuit voltage depends on the following three factors 1 Rail to rail resistance as affected by ballast weather snow and ice melting chemicals etc 2 Settings of the track circuit limit resistor and t...

Страница 12: ...NSIONS see reference drawings for details Height 7 00 17 78 in cm Width 5 56 14 12 in cm Length including connector 7 70 25 15 in cm Weight 15 5 7 03 lbs kg Mounting Hole Centers Width 2 5 6 35 in cm...

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