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General International 90-290, Руководство по установке и эксплуатации

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TABLE OF CONTENTS

Rules for safe operation

 ..............................

5

Electrical requirements

 ..............................

6

Electrical Connections .............................................. 6
Grounding instructions .............................................. 6
Circuit capacity ......................................................... 6
Extension cords .......................................................... 6

Identification of main parts and 

components ........................................................................

7

Unpacking  

 ................................................

8

List of contents ............................................................ 8
Additional requirements for set up .......................... 8

Clean up

.....................................................

8

Basic functions of the unit 

 ..........................

9

Lifting and handling the machine 

 ................

9

Placement within the shop / Establishing a 

safety zone  ......................................................................

10

Placement within the shop   ................................... 10
Establishing a safety zone  ..................................... 10

Assembly instructions

 ...............................

10

Attach the storage brackets................................... 10
Install the foot brake ............................................... 10
Install the blade tension adjustment 

handwheel handle .................................................. 11
Install the push handle ............................................ 11
Install the fence assembly ...................................... 11

Basic Adjustments & Controls

 .....................

11

Magnetic safety switch ........................................... 11
Safety lock-out switch .............................................. 12
Foot brake ................................................................ 12
Connecting to a power source ............................. 12
Tilting the table ......................................................... 12
Adjusting the 90º table stop and re-aligning 

the angle pointer ....................................................... 13
Blade Selection ........................................................ 14
Removing/Installing the blade .............................. 14

Blade Clearance ..................................................... 14
Adjusting blade tension .......................................... 16
Adjusting blade tracking ........................................ 17

Adjusting the upper/lower blade guides 

and thrust bearig

 .......................................

28

Positioning the upper and lower blade guide/ 

thrust bearing assemblies ....................................... 18
Positioning the upper/lower blade guides .......... 19
Positioning the upper/lower thrust bearing ......... 19
Adjusting the blade guard for depth of cut ........ 20
Changing spped settings 

(model 90-290 only)

 ...... 20

Positioning the upper/lower blade guides .......... 19
Align the laser line marker to the blade .............. 21

Operating Instructions

 ...............................

21

Connecting to dust collector ................................. 21
Checklist before starting .......................................... 21
Operations step-by-step .......................................... 22
To stop the machine ............................................... 22
Using the rip fence ................................................... 22
Using the miter gauge ............................................ 22
Using the push handle ............................................ 23
Cutting curves .......................................................... 23
Cutting circles .......................................................... 23

Periodic Maintenance & Lubrication

 ............

23

Periodic maintenance ............................................ 23
Lubrication ............................................................................24

Required Maintenance

 ...............................

24

Replacing the bandsaw blade ............................. 24
Replacing the upper and lower blade guides 

and thrust bearings ................................................. 25
Replacing the wheel tire ......................................... 26
Replacing the lower wheel brush ......................... 26
Replacing the lower wheel motor belt ................. 26

Recommended optional accessories

 ..........

27

Parts list & diagrams 

 .................................

28

Содержание 90-290

Страница 1: ...nd dual miter slots in table for stable cross cuts on either side of the blade Deluxe Excalibur bandsaw rip fence system with curved guide block and a 6 wooden resaw auxiliary fence Onboard storage mo...

Страница 2: ...manual handy for future reference Disclaimer The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing Because we are com mitte...

Страница 3: ...d 2 year Limited Warranty or under our Limited Lifetime Warranty all defective parts components or machinery must be returned freight or postage prepaid to General International or to a nearby distrib...

Страница 4: ...stalling the blade 14 Blade Clearance 14 Adjusting blade tension 16 Adjusting blade tracking 17 Adjusting the upper lower blade guides and thrust bearig 28 Positioning the upper and lower blade guide...

Страница 5: ...lications and limita tions as well as potential hazards General International disclaims any real or implied warranty and hold itself harmless for any injury that may result from the improper use of it...

Страница 6: ...h installation situation is unique this bandsaw is supplied without a power cord or plug The installation of an appropriate power cord and plug must be performed by a qualified electrician The ma chin...

Страница 7: ...E GUIDE SYSTEM G MITER GAUGE H RIP FENCE I TABLE J LOWER WHEEL COVER DOOR LOCK KNOB K FOOT BRAKE REAR VIEW L LIFTING EYEBOLTS MODEL 90 380 ONLY M BLADE TRACKING ADJUSTMENT HANDWHEEL N BLADE TENSION SC...

Страница 8: ...urfaces as many solvent based products will remove paint To prevent rust apply a light coating of paste wax or use regular applications of any after market surface pro tectant or rust inhibitor CLEAN...

Страница 9: ...17 5 8 for the 90 290 and 21 5 8 for the 90 380 For cutting thicker stock or for resawing the maximum depth of cut B or max workpiece height is 12 for the 90 290 and 16 for the 90 380 An adjustable r...

Страница 10: ...cumbered and unobstructed by foot traffic either passing shop visitors or other shop workers or other tools or machinery Model 90 380 Model 90 290 39 357 8 743 8 457 8 373 4 805 8 SERIOUS PERSONAL INJ...

Страница 11: ...ht face of the rip fence by sliding the nut of the 3 screw nut assemblies C in the T slot on the right face of the rip fence D Using a screwdriver tighten the screws to secure the wooden fence against...

Страница 12: ...uicker than normal Under normal working conditions the red stop button should be used as the primary stop mechanism Continuously using the foot brake as the primary stop mechanism will lead to prematu...

Страница 13: ...90 position automatically without further adjustments and scale reading for any angle other than 0 will also be accurate 1 Loosen table locking lever A and table lock knob B 2 Place a combination squa...

Страница 14: ...an turn much tighter corners for cutting more intricate work A Common causes of blade breakage Poor blade guide or support bearing alignment and adjustment Forcing or twisting a wide blade around a sh...

Страница 15: ...hang the blade on a hook in a safe dry place in your workshop if it will be re used or dispose of it safely if it is worn or damaged BEWARE OF THE BLADE POPPING OPEN B A PROPER INSTALLATION IMPROPER...

Страница 16: ...rm ed using less tension This bandsaw is equipped with a blade tension scale which can be used as a reference for the ideal setting with various blade widths To adjust blade tension proceed as follows...

Страница 17: ...eel B A B 3 mm 1 8 To adjust the blade tracking 1 Open the upper wheel cover door then rotate the wheel slowly forward by hand A and check through the win dow of the upper wheel the position of the bl...

Страница 18: ...position when the work is being fed into the blade and must be very close to the back of the blade to prevent damage to the blade during cutting Note Before adjusting the upper and lower blade guide...

Страница 19: ...er between the blocks bearings and the blade to make sure there is a 0 02 space 3 Re tighten the two cap screws A to lock the mounts in position 4 Repeat steps 1 to 3 with the lower blade guides 1 Loo...

Страница 20: ...f position during cutting and to reduce risks of injuries a minimum amount of blade should be exposed The blade guard should be set 1 8 1 4 above the work piece B to prevent the blade from flexing out...

Страница 21: ...en hex bolt C to move the laser L bracket D left or right as needed until the beam overlaps the blade ALWAYS TURN ON THE DUST COLLECTOR BEFORE STARTING THE SAW AND ALWAYS STOP THE SAW BEFORE TURNING O...

Страница 22: ...AND REMOVE ANY JEWELRY WATCHES RINGS BRACELETS OR ANYTHING THAT COULD GET STUCK IN THE MOVING PARTS OF THE BANDSAW POTENTIALLY CAUSING SERIOUS INJURIES 4 Push the green ON button to start the bandsaw...

Страница 23: ...guard assembly to 1 8 above the workpiece 2 Use both hands while feeding the work into the blade Hold the workpiece firmly against the table Use gentle pressure Do not force the work Allow the blade t...

Страница 24: ...ge 4 Do not allow dirt pitch or gum to build up on the table blade guide thrust bearings Clean as needed with gum and pitch remover Note Do not immerse the bearings in the gum and pitch remover 5 To p...

Страница 25: ...11 Install a new bearing on the shaft then re install the C ring J K L F F 12 Repeat steps 1 to 7 in reverse order to re install the blade guide and thrust bearing assembly Repeat steps 1 to 12 with t...

Страница 26: ...o remove the tire from the groove on the wheel then install a new tire Note When replacing the tires stretch them around the wheels but do not glue them on LOWERING THE WHEEL BRUSH A A REPLACING LOWER...

Страница 27: ...dsaw For more information about our products please visit our website at www general ca DUST COLLECTORS Dust collectors contribute to a cleaner more healthful workshop environment We offer a wide sele...

Страница 28: ...A 56 57 58 59 50 51 52 59 60 79 28 62 63 42 44 45 46 64 65 61 4 4 47 66 67 41 40 39 77 76 4 75 74 23 73 4 23 60 71 61 60 70 4 60 69 59 60 61 56 60 60 59 61 60 72 68 67 66 80 28 81 82 83 84 85 86 87 88...

Страница 29: ...8 108 7 50 51 41 90 129 123 122 121 120 115 116 50 132 41 40 111 117 110 112 119 141 118 113 114 1 115 116 116 115 115 111 117 121 120 131 130 50 51 7 50 119 118 141 112 113 132 122 123 124 48 116 50...

Страница 30: ...0 4 5 50 212 228 39 40 41 205 60 204 203 50 227 202 213 214 215 60 23 217 218 225 63 224A 41 40 216 73 51 50 55 219 223 222 48 221 229 5 229 4 229 1 229 2 229 3 229 6 229 230 231 232 233 236 235 234...

Страница 31: ...0290 26 UPPER DOOR 1 27 90290 27 HINGE PIN 4 28 90290 28 HEX NUT 3 16 6 29 90290 29 WINDOW 1 30 90290 30 CAP SCREW 1 4 X3 8 2 31 90290 31 LOWER DOOR 1 32 90290 32 LOWER WHEEL 1 33 90290 33 PULLEY 1 34...

Страница 32: ...CONTACTOR PLATE 1 82 90290 82 MOUNTING PLATE 1 83 90290 83 STRAIN RELIEF 2 84 90290 84 HANDLE 1 85 90290 85 PHILLIPS HEAD SCREW 1 4 X3 4 2 86 90290 86 STOP BUTTON 1 87 90290 87 ON BUTTON 1 88 90290 8...

Страница 33: ...TENSION BRACKET R 1 147 90380 147 BLADE GUIDE EXTENSION BRACKET L 1 202 90290 202 HEX BOLT 5 16 X1 1 203 90290 203 LOCK KNOB 1 204 90290 204 ANGLE ADJUSTMENT BRACKET 1 205 90290 205 ANGLE ADJUSTMENT B...

Страница 34: ...290 229M6 FLAT HEAD SCREW 3 16 24UNC 3 8 L 1 229 M7 90290 229M7 T SLOT WASHER 1 229 M8 90290 229M8 GUIDE BAR 1 229 M9 90290 229M9 STOP 1 229 M10 90290 229M10 POINTER 1 229 M11 90290 229M11 SET SCREW 3...

Страница 35: ...90290 A6 T TYPE BASE 1 A7 90290 A7 FLAT WASHER 5 16 12 A8 90290 A8 LOCK NUT 5 16 4 A9 90290 A9 LOCK WASHER 8MM 4 A10 90290 A10 HEX BOLT 5 16 X1 5 A11 90290 A11 PUSHER 1 A12 90290 A12 LINK PLATE 1 A13...

Страница 36: ...2 20 32 19 20 33 35 37 38 39A 40A 41A 23 34 36 48 56 57 58 59 4 3 2 59 60 79 28 62 63 44 45 46 64 65 61 54 54 47 60 66 67 41 40 39 77 76 23 73 54 75 74 23 73 54 23 60 71 61 60 70 54 60 69 59 60 61 56...

Страница 37: ...11 115 115 116 116 115 114 1 113 118 117 119 112 110 117 111 40 41 132 4 116 115 120 121 122 123 129 90 41 3 4 102 108 48 124 125 3 4 126 127 48 136 101 128 133 134 135 48 137 138 139 102 3 4 103 104...

Страница 38: ...30 30 45 4 212 228 39 40 41 205 60 204 203 4 227 202 213 214 215 60 23 217 218 225 63 224A 41 40 216 73 23 60 92A 219 223 222 48 221 229 5 229 4 229 1 229 2 229 3 229 230 231 232 233 236 235 234 TABLE...

Страница 39: ...171 1 4 1 26 90380 26 UPPER DOOR 1 27 90290 27 HINGE PIN 4 28 90380 28 HEX NUT 3 16 4 29 90290 29 WINDOW 1 30 90380 30 CAP SCREW 1 4 X3 8 2 31 90380 31 LOWER DOOR 1 32 90380 32 LOWER WHEEL 1 33 90380...

Страница 40: ...EF 2 84 90290 84 HANDLE 1 85 90380 85 PHILLIPS HEAD SCREW 1 4 X3 4 2 86 90380 86 STOP BUTTON 1 87 90380 87 ON BUTTON 1 88 90380 88 POWER LIGHT 1 89 90290 89 CONTROL PANEL PLATE 1 90 90380 90 BUTTON HE...

Страница 41: ...BLADE GUIDE EXTENSION BRACKET L 1 202 90380 202 HEX BOLT 5 16 X1 1 203 90290 203 LOCK KNOB 1 204 90380 204 ANGLE ADJUSTMENT BRACKET 1 205 90290 205 ANGLE ADJUSTMENT BRACKET BASE 1 212 90380 212 TABLE...

Страница 42: ...number of the machine and part number Also a brief description of each item and quantity desired 8360 Champ d Eau Montreal Quebec Canada H1P 1Y3 Tel 514 326 1161 Fax 514 326 5565 Parts Service Fax 51...

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