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Safety Rules & General Information

Owner’s Manual for MLT3060M-K Light Tower

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Figure 1-4. Decals - Inside Unit

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Содержание Magnum MLT3060K

Страница 1: ...Owner s Manual Light Tower MLT3060M MLT3060K SAVE THIS MANUAL FOR FUTURE REFERENCE For technical assistance contact www generacmobileproducts com Technical Support 1 800 926 9768 000000...

Страница 2: ...ponsibility to perform all safety checks to verify that all maintenance for safe operation is performed promptly and to have the equipment checked periodically by a Generac Mobile Products Authorized...

Страница 3: ...reens 20 Section 3 Operation Light Tower Setup 25 Prestart Checklist 26 Raising the Mast 26 Starting the Unit 27 Preparing for Start Up with PowerZone Controller If Equipped 28 Select AUTO or MANUAL M...

Страница 4: ...r Wheel Bearings 38 Section 5 Troubleshooting General Troubleshooting 39 Troubleshooting the Lights 40 Section 6 Wiring Diagrams Mast Junction Box Wiring and Light Connections 41 AC Wiring 42 DC Wirin...

Страница 5: ...a dealer go to www generacmobleproducts com parts service find service When contacting an Generac Mobile Products Authorized Dealer about parts and service always supply the complete model number and...

Страница 6: ...ment and could result in death or serious injury 000215 000139 WARNING Risk of burns Allow engine to cool before draining oil or coolant Failure to do so could result in death or serious injury 000105...

Страница 7: ...y 000188 DANGER Electrocution Do not wear jewelry while working on this equipment Doing so will result in death or serious injury DANGER Electrocution DO NOT use the unit if electrical cord is cut or...

Страница 8: ...issing Ambient air temperature is above 120 F 49 C Operating Safety Positioning the Unit The area immediately surrounding the unit should be dry clean and free of debris Position and operate the unit...

Страница 9: ...ortant operating instructions and warn of dangers and hazards Wear heavy leather gloves when handling winch cables Never let cables slip through bare hands Only use mild soap and water to clean the le...

Страница 10: ...ires Check trailer tires for wear and proper inflation Verify wheel lug nuts are present and tightened to the specified torque Safe Towing Techniques Practice turning stopping and backing up in an are...

Страница 11: ...st Control Electric Winch 7 Danger Do Not Remove 8 Danger Electrocution 9 Instruction Keep Tension on Cables 10 Mast Junction Box Wiring 11 Warning Hot Surface Fire and Explosion 12 Instruction Towing...

Страница 12: ...ASIFICADO PARA LA CLASE DE PESO BRUTO DEL VEHICULO DE REMOLQUE 3 ASEGURESE DE ACOPLAR CORRECTAMENTE EL REMOLQUE AL VEHICULO DE REMOLQUE 4 FIJE EN CRUZ LAS CADENAS DE SEGURIDAD 5 FIJE EN EL VEHICULO DE...

Страница 13: ...I O I O I O I O I O I O I O ALL CIRCUIT BREAKERS OFF ALLE CIRCUITBREAKERS WEG TOUS LES DISJONCTEURS AU LOIN TODOS LOS INTERRUPTORES APAGADO START ENGINE LASSEN SIE MASCHINE AN METTEZ EN MARCHE LE MOT...

Страница 14: ...N IN DER TRANSPORTHALTERUNG SICHERN VERROUILLEZ SOLIDEMENT LE MAT POUR LE TRANSPORT AVANT DE LE HISSER OU DE LE REMORQUER ADVERTENCIA WARNUNG ADVERTISSEMENT FIJE EL MASTIL EN LA TRABA DE TRANSPORTE AN...

Страница 15: ...WARNUNG ADVERTISSEMENT WARNING ADVERTENCIA WARNING WARNUNG ADVERTISSEMENT ADVERTENCIA DANGER GEFAHR PELIGRO DANGER ADVERTENCIA WARNUNG ADVERTISSEMENT WARNING WARNUNG ADVERTISSEMENT ADVERTENCIA WARNING...

Страница 16: ...Safety Rules General Information 12 Owner s Manual for MLT3060M K Light Tower This page intentionally left blank...

Страница 17: ...ator Output Standby kW kVA 6 0 6 0 6 0 6 0 Output Voltage volts 120 240 single phase 120 240 single phase Output Amperes 120V 240V amperes 50 25 50 25 Frequency Hz Hertz 60 60 Weights Dry Weight lbs k...

Страница 18: ...nual for MLT3060M K Light Tower Unit Dimensions Figure 2 1 Unit Dimensions Specifications are subject to change without notice A B C D E MLT3060M K 170 in 4 32 m 68 in 1 73 m 30 ft 9 14 m 49 in 1 25 m...

Страница 19: ...oducts LLC DATE 00 0000 GVWR PNBV 000KG 0000LBS COLD INF PRESS PRESS DE V I N N I V 00000000000000000 TYPE TRAILER MODEL XXX000 GAWR PNBE TIRE PNEU RIM JANTE GONF A FROID KPA PSI LPC SGL DUAL EACH AXL...

Страница 20: ...0M K Light Tower Component Locations Figure 2 3 Component Locations A Mast Rotation Knob F Fuel Fill B Central Lift Point G Outriggers C Engine Exhaust H Engine Access D Forklift Pockets I Battery E R...

Страница 21: ...General Information Owner s Manual for MLT3060M K Light Tower 17 Control Panel Figure 2 4 Control Panel A B C D E F G H I J K...

Страница 22: ...ation of the engine glow plugs F Engine Hour Meter Keeps track of engine hours for service G DC Breaker 10A circuit breaker for the engine electrical system H 120V GFCI Outlet 120V 20A GFCI outlet sup...

Страница 23: ...ay Window This window displays the various operating screens By viewing these screens the operator can monitor both the engine and generator status while the unit is running B Select LED This LED illu...

Страница 24: ...Home screen may also display whether the scheduler or dusk to dawn are enabled Figure 2 7 Home Screen Engine Screen See Figure 2 8 The Engine screen displays battery voltage oil pressure coolant tempe...

Страница 25: ...2 12 The Alarms screen displays all the alarms warnings and engine Diagnostic Trouble Code DTC faults When an alarm occurs the controller automatically switches to this screen and remains there until...

Страница 26: ...14 The controller s event log displays a list of the last 15 recorded electrical trips or shutdown events and the engine hours at which they occurred Once the log is full any subsequent electrical tri...

Страница 27: ...ght Tower 23 About Screen See Figure 2 15 The About screen contains information about the controller such as the controller s date and time the product and USB identification number and the applicatio...

Страница 28: ...General Information 24 Owner s Manual for MLT3060M K Light Tower This page intentionally left blank...

Страница 29: ...e Detail E Pull the locking pin D on the outrigger E and pull each outrigger out until the spring loaded locking pin snaps back into place Pull the locking pin on the outrigger jack and rotate each ja...

Страница 30: ...For more information refer to General Maintenance Verify battery connections are secure Turn the battery disconnect switch ON if equipped Check the engine fan belt tension and condition Check the engi...

Страница 31: ...e Products Authorized Dealer immediately if the mast hangs up or the winch cable develops slack Starting the Unit NOTE If the engine was run out of fuel or the fuel tank was drained it may be necessar...

Страница 32: ...is OFF 4 When the controller powers up the Home screen displays on the LCD screen and the Stop LED illuminates to indicate that the controller is in STOP mode Press the Start button to initiate the s...

Страница 33: ...any grease oil residue or fingerprints on the glass Any residue can create a hot spot on the bulb causing premature bulb failure Light Operation With PowerZone Controller If Equipped See Figure 3 8 T...

Страница 34: ...ate any hazards by accidentally turning off equipment that needs to remain running pumps compressors lights etc 1 Remove all loads from the outlets 2 Switch the individual circuit breakers for each li...

Страница 35: ...ing pin and secure it with the safety pin 6 If the unit is going to be moved remove the lights from the mast and stow for transportation See Removing the Lights for Transportation Removing the Lights...

Страница 36: ...n the unit is in good condition and has sufficient strength to hold the unit in place during transport See Figure 3 11 Use the tie down points A as shown Figure 3 11 Tie Down Points Lifting the Unit F...

Страница 37: ...on the battery 4 Attach a Do Not Start sign to the control panel This will notify everyone that the unit is being serviced and will reduce the chance of someone inadvertently trying to start the unit...

Страница 38: ...also off and tagged NOTE If the engine was run out of fuel or the fuel tank was drained it may be necessary to bleed the fuel lines Refer to the engine operator s manual supplied with the unit Basic M...

Страница 39: ...s Required Check Oil Level Check Coolant Level Check Fuel Level Check Tire Pressure Inspect Wheel Bearings Check All Electrical Connections Inspect Radiator Fins For Debris Clean As Required Inspect L...

Страница 40: ...olant Level Check Fuel Level Check Tire Pressure Inspect Wheel Bearings Check All Electrical Connections Inspect Radiator Fins For Debris Clean As Required Inspect Light Tower Winch For Proper Operati...

Страница 41: ...n and Maintenance Prior to Use Inspect rope or cable and replace if damaged Check mounting hardware for proper torque and tighten if necessary Gears ratchet pivot point and shaft bushings must be kept...

Страница 42: ...Figure 4 2 Wheel Bearing Cross Section 1 Remove the small rubber plug A from the metal end cap B 2 Attach a standard grease gun fitting to the Zerk grease fitting C 3 Pump grease into the Zerk fitting...

Страница 43: ...ter for cracks and abrasion Check for gelled fuel in fuel system in cold weather especially at fuel filter Refer to OEM engine operator s manual for additional information Unit starts but stumbles and...

Страница 44: ...ng the available voltage on the GFCI receptacle Incoming voltage should be 120V 5V If voltage is incorrect the engine speed may need to be adjusted or generator may require service The voltage from th...

Страница 45: ...Wiring Diagrams Owner s Manual for MLT3060M K Light Tower 41 Section 6 Wiring Diagrams Mast Junction Box Wiring and Light Connections 1 3 2 4 2 1 4 3 00175...

Страница 46: ...WT GN 8KW UNITS ONLY 8KW UNITS ONLY 1 GN WT 3 GN WT BK 2 GN WT BK 4 GN WT BK BK 20A 30A RD RD BK BK BK BK WT GN RD YL RD BK BL WT YL RD BK BL BK RD GY RD RD RD RD RD RD GY GY BK BK BL BL BK RD YL RD B...

Страница 47: ...EL VIO YEL BLK WHT BLK WHT RED BLK FUEL PUMP 10 AMP CIRCUIT BREAKER OIL PRESSURE WARNING SWITCH N C SWITCH N O WARNING OVERHEAT 12V BATTERY STARTER RELAY TIME DELAY GRY BLU GRY VIO VI YL RED BLK CONTR...

Страница 48: ...WITCH HOUR VI YL VI YL BK WT BK WT RD BK FUEL PUMP 10 AMP CIRCUIT BREAKER OIL PRESSURE WARNING SWITCH N C SWITCH N O WARNING OVERHEAT 12V BATTERY STARTER RELAY TIME DELAY GY BL GY VI RD RD BK BK YL GL...

Страница 49: ...87A 87 FUSE RD WT RD VI TO GND BAR 25A RD BK 10A MTB PIN 12 ALT CONFIG POSITIVE AIR SHUTDOWN 6 20KW BK WT RPM SENSOR PASS GND PWR RPM SW OPT GND SOL CIRCUIT BREAKER 20A BATTERY 12 V ESTOP SOLENOID PA...

Страница 50: ...TRAILER PLUG RIGHT TAIL TURN LAMP LAMP PLATE LICENSE MARKER LAMP RED BK BK BK BK RD WT BK SPLICE SPLICE SPADE SPADE LAMP TAIL TURN LEFT RD WT BK SPADE YL BN WT SPADE SPADE WT BK BN WT SPLICE GN RING M...

Страница 51: ...Wiring Diagrams Owner s Manual for MLT3060M K Light Tower 47 This page intentionally left blank...

Страница 52: ...Wiring Diagrams 48 Owner s Manual for MLT3060M K Light Tower This page intentionally left blank...

Страница 53: ...______________ ______________________________________ ______________________________________ ______________________________________ ______________________________________ _____________________________...

Страница 54: ...50 Owner s Manual for MLT3060M K Light Tower This page intentionally left blank...

Страница 55: ......

Страница 56: ...ts reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Mobile Products Generac Mobile Products 215 Power Drive B...

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