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Owner’s Manual for Flameless Air Heater

1

Introduction and Safety

Section 1 Introduction and Safety

Introduction

Thank you for purchasing a Generac Mobile Product.

This unit has been designed to provide high-

performance, efficient operation, and years of quality use

when maintained properly. 
The MAC 950F flameless air heater is designed and built

for sustained, reliable heat production in industrial

operating conditions and environments. The MAC 950F

is built to withstand frequent handling under these

conditions.
The unit is mounted on a trailer that has forklift access

and chain attach points on both sides. The fully enclosed

design protects the operating components, allowing all-
weather storage and operations.

If any section of the manual is not understood,

contact your nearest Independent Authorized

Service Dealer (IASD), or contact Generac Mobile

Products at 
800-926-9768, or 

www.generacmobile.com

 with any

questions or concerns.
The owner is responsible for proper maintenance

and safe use of the equipment.
SAVE THESE INSTRUCTIONS for future reference.

This manual contains important instructions for the

heater that should be followed during installation,

operation and maintenance of the heater and

batteries. ALWAYS supply this manual to any

individual that will use this machine.
THE INFORMATION CONTAINED HEREIN WAS

BASED ON MACHINES IN PRODUCTION AT THE

TIME OF PUBLICATION. GENERAC RESERVES THE

RIGHT TO MODIFY THIS MANUAL AT ANY TIME.

Safety Rules

The manufacturer cannot anticipate every possible

circumstance that might involve a hazard. The

warnings in this manual, and on tags and decals

affixed to the unit are, therefore, not all inclusive. If

using a procedure, work method or operating

technique that the manufacturer does not

specifically recommend, verify that it is safe for

others. Also make sure the procedure, work method

or operating technique utilized does not render the

equipment unsafe.
Throughout this publication, and on tags and decals

affixed to the unit, DANGER, WARNING, CAUTION

and NOTE blocks are used to alert personnel to

special instructions about a particular operation that

may be hazardous if performed incorrectly or

carelessly. Observe them carefully. Their definitions

are as follows:

NOTE: 

Notes contain additional information important to 

a procedure and will be found within the regular text of 
this manual.

These safety warnings cannot eliminate the hazards

that they indicate. Common sense and strict

compliance with the special instructions while

performing the action or service are essential to

preventing accidents.

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Содержание MAC 950F

Страница 1: ...C 950F Flameless Air Heater Owner s Manual MODEL NUMBER _________________________ SERIAL NUMBER _________________________ DATE PURCHASED ________________________ Register your Generac Mobile Products...

Страница 2: ...W DQG VRPH RI LWV FRQVWLWXHQWV DUH NQRZQ WR WKH VWDWH RI DOLIRUQLD WR FDXVH FDQFHU ELUWK GHIHFWV DQG RWKHU UHSURGXFWLYH KDUP 51 1 DOLIRUQLD 3URSRVLWLRQ 7KLV SURGXFW FRQWDLQV RU HPLWV FKHPLFDOV NQRZQ W...

Страница 3: ...ck 9 Hydraulic Oil Check 9 Engine Coolant Check 9 Battery Check 9 Engine and Heater Startup 10 Adjusting Heater Output 11 AUTO Mode 11 MANUAL Mode 11 Heater and Engine Shutdown 11 Resetting the Positi...

Страница 4: ...iv Owner s Manual for Flameless Air Heater This page intentionally left blank...

Страница 5: ...IGHT TO MODIFY THIS MANUAL AT ANY TIME Safety Rules The manufacturer cannot anticipate every possible circumstance that might involve a hazard The warnings in this manual and on tags and decals affixe...

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Страница 8: ...4 Owner s Manual for Flameless Air Heater Introduction and Safety This page intentionally left blank...

Страница 9: ...ine radiator J Engine oil dipstick B Breakaway battery for trailer brakes K Engine fuel filters C Diesel engine D Hydraulic fluid filter E Hydraulic fluid fill F Hydraulic fluid reservoir tank G Hydra...

Страница 10: ...ystem The heater is designed to operate with diesel fuel Fuel tank capacity is 160 gal 605 67 L IMPORTANT NOTE Comply with all laws regulating the storage and handling of fuels Follow these guidelines...

Страница 11: ...before the tow vehicle brakes While towing make regular stops to verify the following 1 Coupler is secured to the hitch and locked 2 Electrical connections are made 3 Appropriate slack in the safety...

Страница 12: ...s Positive Air Shutdown PAS This unit is equipped with a manual PAS Positive Air Shutdown device to stop the engine in an emergency Location Decal Description On back of right side door Decal shows ti...

Страница 13: ...AX Engine Coolant Check 1 Remove radiator fill cap 2 Check coolant level and degrees of fouling Level should be approximately 1 cm 10 mm below the radiator core top 3 Install radiator cap securely Bat...

Страница 14: ...lays Engine Warming Figure 3 3 Figure 3 3 Engine Warming 5 When the coolant temperature reaches 100 F 38 C engine warming is complete and the heater automatically begins warming up The screen displays...

Страница 15: ...X FAN Figure 3 7 item B Maximum fan produces a lower temperature at a higher air flow Figure 3 7 MANUAL mode Heater and Engine Shutdown 1 Press OFF to stop the heater Figure 3 7 item C Heater automati...

Страница 16: ...ed inside the cabinet of the unit 2 See Pull T handle A on PAS valve back 3 Turn reset knob B counter clockwise 90 degrees 4 Release T handle 5 Repeat steps in Engine and Heater Startup to start unit...

Страница 17: ...rify hoses are not crushed kinked or twisted Verify there are no cracks or corrosion Check Engine Oil Level NOTE If engine was running wait at least ten minutes before proceeding 1 Remove dipstick and...

Страница 18: ...dirty dusty environments Use the heater hour meter or calendar time whichever occurs first from the previous maintenance interval to determine the next required maintenance interval Note that some ch...

Страница 19: ...s Change open crankcase ventilation OCV filter Every 3000 Hours Check crankshaft vibration damper Adjust valve clearance Test glow plugs for continuity Every 4500 Hours Change diesel exhaust fluid DEF...

Страница 20: ...in series to give 1100 Amps at 24 volts connected in parallel to provide 2200 CCA at 24 volts Contact the local IASD for correct battery size A new battery must be filled with the proper electrolyte...

Страница 21: ...iscosity oil Loose or corroded connections Clean and tighten connections Hard to Start or Will Not Start Engine starting under load Disengage PTO Improper starting procedure Review starting procedure...

Страница 22: ...h proper grade and quality of fuel for operat ing condition Restricted fuel filter Replace fuel filter elements Engine overloaded Reduce engine load Improper crankcase oil Drain crankcase oil and repl...

Страница 23: ...ity of fuel for operat ing condition Improper valve clearance Adjust valve clearance or contact an IASD Dirty or faulty fuel injectors Contact an IASD Electronic fuel system problem Electronic Control...

Страница 24: ...n flywheel Loose flywheel Excessive piston to liner clearance Excessive thrust bearing clearance High oil viscosity Turbocharger Screams Leak in intake air system Turbocharger Noise or Vibra tion Bear...

Страница 25: ...uel Use proper fuel Engine burning oil Contact an IASD Electronic control system problem or basic engine problem Exhaust filter is cracked or damaged Fuel injectors dirty Turbocharger not functioning...

Страница 26: ...s correct External oil leak s Determine source of oil leak s and repair as required Restricted crankcase vent tube Clean vent tube verify that crank case oil level is not too high Excessive oil pressu...

Страница 27: ...50 Fuel level 12 Fuel level notification appears on screen Open heat circuit and close scroll fan circuit Engine drops to idle Fuel level 8 Fuel level notification appears on screen Engine shuts down...

Страница 28: ...24 Owner s Manual for Flameless Air Heater Troubleshooting This page intentionally left blank...

Страница 29: ...Owner s Manual for Flameless Air Heater 25 Installation Diagrams and Service Log Section 6 Installation Diagrams and Service Log Engine Harness 1 of 3...

Страница 30: ...26 Owner s Manual for Flameless Air Heater Installation Diagrams and Service Log Engine Harness 2 of 3...

Страница 31: ...Owner s Manual for Flameless Air Heater 27 Installation Diagrams and Service Log Engine Harness 3 of 3...

Страница 32: ...28 Owner s Manual for Flameless Air Heater Installation Diagrams and Service Log Trailer Wiring Harness...

Страница 33: ...___________________________________________________ __________________________________________________________________________________________ _________________________________________________________...

Страница 34: ...30 Owner s Manual for Flameless Air Heater Installation Diagrams and Service Log This page intentionally left blank...

Страница 35: ......

Страница 36: ...ucts All rights reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Mobile Products Generac Mobile Products 215...

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