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Owner’s Manual for Flameless Air Heater

13

Maintenance

Section 4 Maintenance

Emissions Information

For emissions information, see the OEM engine manual.

Maintenance Tasks

Daily checks must be performed when unit is operated
continuously for extended periods of time. Daily checks
and routine monthly checks can be performed by an
authorized operator.

NOTE: 

Normal maintenance service and replacement of 

parts is the responsibility of the owner and, as such, are 
not considered defects in materials or workmanship 
within the terms of the warranty. It is strongly 
recommended that equipment be periodically checked by 
an IASD.

Daily Walk Around Inspection

Look for conditions that could hinder performance or
safety, such as (but not limited to) oil, coolant, fuel
leakage, blocked vents, loose or missing hardware and
electrical connections. Check for foreign matter blocking
the vents and on top of unit.

Visually inspect outer cover for significant damage

beyond scuffs and small nicks.

Visually inspect for wire abrasion.

Visually inspect the fan belt for cracks, fraying and

stretching. Verify the belt is properly seated in the

pulley grooves. Every 750 hours, it is

recommended that the belt be removed and

checked for wear. While the belt is removed,

inspect pulleys and bearing. Rotate and feel for

hard turning or unusual sounds.

Coolant should be checked daily.

Check electrical connectors, battery and ground

points. Look for loose or missing hardware.

Check all flexible rubber hoses for deterioration.

Check hydraulic hoses for signs of wear.

Verify hoses are not crushed, kinked or twisted.

Verify there are no cracks or corrosion.

Check Engine Oil Level

NOTE: 

If engine was running, wait at least ten minutes 

before proceeding.

1.

Remove dipstick and wipe it dry with a clean, lint 
free cloth.

2.

Slowly insert the clean dipstick into the tube. Verify 
the dipstick is fully seated in the dipstick tube. 

3.

After ten seconds, remove the dipstick and look at 

the oil level on both sides. The lower of the two 
readings will be the correct oil level measurement.

4.

Add oil (if necessary) to adjust the level. After 

adding or changing the oil, the engine should run 
for one minute before checking the oil level. Wait 
ten minutes to allow the engine to cool and oil to 
fully drain into the oil pan.

Typical causes of inaccurate oil level readings:

Reading the high level of the dipstick.

Reading the dipstick before the oil fully drains into

the oil pan.

Inserting and removing the dipstick too quickly.

The dipstick is not fully seated in the dipstick tube.

Drain the Oil

1.

Place container under drain port, or connect hose 
or piping to drain port leading to container.

2.

Remove plug from oil drain.

3.

Open drain valve.

4.

See engine manual for oil filter information.

5.

Close drain valve.

6.

Remove hose or piping if applicable.

7.

Replace plug in drain port on sub base.

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Содержание MAC 950F

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Страница 3: ...ck 9 Hydraulic Oil Check 9 Engine Coolant Check 9 Battery Check 9 Engine and Heater Startup 10 Adjusting Heater Output 11 AUTO Mode 11 MANUAL Mode 11 Heater and Engine Shutdown 11 Resetting the Positi...

Страница 4: ...iv Owner s Manual for Flameless Air Heater This page intentionally left blank...

Страница 5: ...IGHT TO MODIFY THIS MANUAL AT ANY TIME Safety Rules The manufacturer cannot anticipate every possible circumstance that might involve a hazard The warnings in this manual and on tags and decals affixe...

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Страница 8: ...4 Owner s Manual for Flameless Air Heater Introduction and Safety This page intentionally left blank...

Страница 9: ...ine radiator J Engine oil dipstick B Breakaway battery for trailer brakes K Engine fuel filters C Diesel engine D Hydraulic fluid filter E Hydraulic fluid fill F Hydraulic fluid reservoir tank G Hydra...

Страница 10: ...ystem The heater is designed to operate with diesel fuel Fuel tank capacity is 160 gal 605 67 L IMPORTANT NOTE Comply with all laws regulating the storage and handling of fuels Follow these guidelines...

Страница 11: ...before the tow vehicle brakes While towing make regular stops to verify the following 1 Coupler is secured to the hitch and locked 2 Electrical connections are made 3 Appropriate slack in the safety...

Страница 12: ...s Positive Air Shutdown PAS This unit is equipped with a manual PAS Positive Air Shutdown device to stop the engine in an emergency Location Decal Description On back of right side door Decal shows ti...

Страница 13: ...AX Engine Coolant Check 1 Remove radiator fill cap 2 Check coolant level and degrees of fouling Level should be approximately 1 cm 10 mm below the radiator core top 3 Install radiator cap securely Bat...

Страница 14: ...lays Engine Warming Figure 3 3 Figure 3 3 Engine Warming 5 When the coolant temperature reaches 100 F 38 C engine warming is complete and the heater automatically begins warming up The screen displays...

Страница 15: ...X FAN Figure 3 7 item B Maximum fan produces a lower temperature at a higher air flow Figure 3 7 MANUAL mode Heater and Engine Shutdown 1 Press OFF to stop the heater Figure 3 7 item C Heater automati...

Страница 16: ...ed inside the cabinet of the unit 2 See Pull T handle A on PAS valve back 3 Turn reset knob B counter clockwise 90 degrees 4 Release T handle 5 Repeat steps in Engine and Heater Startup to start unit...

Страница 17: ...rify hoses are not crushed kinked or twisted Verify there are no cracks or corrosion Check Engine Oil Level NOTE If engine was running wait at least ten minutes before proceeding 1 Remove dipstick and...

Страница 18: ...dirty dusty environments Use the heater hour meter or calendar time whichever occurs first from the previous maintenance interval to determine the next required maintenance interval Note that some ch...

Страница 19: ...s Change open crankcase ventilation OCV filter Every 3000 Hours Check crankshaft vibration damper Adjust valve clearance Test glow plugs for continuity Every 4500 Hours Change diesel exhaust fluid DEF...

Страница 20: ...in series to give 1100 Amps at 24 volts connected in parallel to provide 2200 CCA at 24 volts Contact the local IASD for correct battery size A new battery must be filled with the proper electrolyte...

Страница 21: ...iscosity oil Loose or corroded connections Clean and tighten connections Hard to Start or Will Not Start Engine starting under load Disengage PTO Improper starting procedure Review starting procedure...

Страница 22: ...h proper grade and quality of fuel for operat ing condition Restricted fuel filter Replace fuel filter elements Engine overloaded Reduce engine load Improper crankcase oil Drain crankcase oil and repl...

Страница 23: ...ity of fuel for operat ing condition Improper valve clearance Adjust valve clearance or contact an IASD Dirty or faulty fuel injectors Contact an IASD Electronic fuel system problem Electronic Control...

Страница 24: ...n flywheel Loose flywheel Excessive piston to liner clearance Excessive thrust bearing clearance High oil viscosity Turbocharger Screams Leak in intake air system Turbocharger Noise or Vibra tion Bear...

Страница 25: ...uel Use proper fuel Engine burning oil Contact an IASD Electronic control system problem or basic engine problem Exhaust filter is cracked or damaged Fuel injectors dirty Turbocharger not functioning...

Страница 26: ...s correct External oil leak s Determine source of oil leak s and repair as required Restricted crankcase vent tube Clean vent tube verify that crank case oil level is not too high Excessive oil pressu...

Страница 27: ...50 Fuel level 12 Fuel level notification appears on screen Open heat circuit and close scroll fan circuit Engine drops to idle Fuel level 8 Fuel level notification appears on screen Engine shuts down...

Страница 28: ...24 Owner s Manual for Flameless Air Heater Troubleshooting This page intentionally left blank...

Страница 29: ...Owner s Manual for Flameless Air Heater 25 Installation Diagrams and Service Log Section 6 Installation Diagrams and Service Log Engine Harness 1 of 3...

Страница 30: ...26 Owner s Manual for Flameless Air Heater Installation Diagrams and Service Log Engine Harness 2 of 3...

Страница 31: ...Owner s Manual for Flameless Air Heater 27 Installation Diagrams and Service Log Engine Harness 3 of 3...

Страница 32: ...28 Owner s Manual for Flameless Air Heater Installation Diagrams and Service Log Trailer Wiring Harness...

Страница 33: ...___________________________________________________ __________________________________________________________________________________________ _________________________________________________________...

Страница 34: ...30 Owner s Manual for Flameless Air Heater Installation Diagrams and Service Log This page intentionally left blank...

Страница 35: ......

Страница 36: ...ucts All rights reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Mobile Products Generac Mobile Products 215...

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