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• Before performing any maintenance on the gen-

erator, disconnect its battery cables to prevent 
accidental start-up. Disconnect the cable from the 
battery post indicated by a NEGATIVE, NEG or (–) 
first. Reconnect that cable last.

• Never use the generator or any of its parts as a 

step. Stepping on the unit can stress and break 
parts, and may result in dangerous operating con-
ditions from leaking exhaust gases, fuel leakage, 
oil leakage, etc.

 ELECTRICAL HAZARDS 

• All generators covered by this manual produce 

dangerous electrical voltages and can cause fatal 
electrical shock. Utility power delivers extremely 
high and dangerous voltages to the transfer switch 
as well as the standby generator. Avoid contact 
with bare wires, terminals, connections, etc., on 
the generator as well as the transfer switch, if 
applicable. Ensure all appropriate covers, guards 
and barriers are in place before operating the gen-
erator. If work must be done around an operating 
unit, stand on an insulated, dry surface to reduce 
shock hazard.

• Do not handle any kind of electrical device while 

standing in water, while barefoot, or while hands or 
feet are wet. DANGEROUS ELECTRICAL SHOCK 
MAY RESULT.

•  If personnel must stand on metal or concrete while 

installing, operating, servicing, adjusting or repair-
ing this equipment, place insulative mats over a 
dry wooden platform. Work on the equipment only 
while standing on such insulative mats.

• The National Electrical Code (NEC) requires the 

frame and external electrically conductive parts 
of the generator to be connected to an approved 
earth ground. This grounding will help prevent 
dangerous electrical shock that might be caused 
by a ground fault condition in the generator set or 
by static electricity. Never disconnect the ground 
wire.

• Wire gauge sizes of electrical wiring, cables and 

cord sets must be adequate to handle the maxi-
mum electrical current (ampacity) to which they 
will be subjected.

• Before installing or servicing this (and related) 

equipment, make sure that all power voltage 
supplies are positively turned off at their source. 
Failure to do so will result in hazardous and pos-
sibly fatal electrical shock.

• Connecting this unit to an electrical system nor-

mally supplied by an electric utility shall be by 
means of a transfer switch so as to isolate the 
generator electric system from the electric utility 
distribution system when the generator is operat-
ing. Failure to isolate the two electric system power 
sources from each other by such means will result 
in damage to the generator and may also result 
in injury or death to utility power workers due to 
backfeed of electrical energy.

• Generators installed with an automatic transfer 

switch will crank and start automatically when 
normal (utility) source voltage is removed or is 
below an acceptable preset level. To prevent such 
automatic start-up and possible injury to person-
nel, disable the generator’s automatic start circuit 
(battery cables, etc.) before working on or around 
the unit. Then, place a “Do Not Operate” tag on 
the generator control panel and on the transfer 
switch.

•  In case of accident caused by electric shock, imme-

diately shut down the source of electrical power. 
If this is not possible, attempt to free the victim 
from the live conductor. AVOID DIRECT CONTACT 
WITH THE VICTIM. Use a nonconducting imple-
ment, such as a dry rope or board, to free the vic-
tim from the live conductor. If the victim is uncon-
scious, apply first aid and get immediate medical 
help.

• Never wear jewelry when working on this equip-

ment. Jewelry can conduct electricity resulting in 
electric shock, or may get caught in moving com-
ponents causing injury.

 FIRE HAZARDS 

• Keep a fire extinguisher near the generator at all 

times. Do NOT use any carbon tetra-chloride type 
extinguisher. Its fumes are toxic, and the liquid 
can deteriorate wiring insulation. Keep the extin-
guisher properly charged and be familiar with its 
use. If there are any questions pertaining to fire 
extinguishers, consult the local fire department.

 EXPLOSION HAZARDS 

• Properly ventilate any room or building housing 

the generator to prevent build-up of explosive gas.

•  Do not smoke around the generator. Wipe up any 

fuel or oil spills immediately. Ensure that no com-
bustible materials are left in the generator com-
partment, or on or near the generator, as FIRE or 
EXPLOSION may result. Keep the area surround-
ing the generator clean and free from debris.

• These generator sets may operate using one of 

several types of fuels. All fuel types are potentially 
FLAMMABLE and/or EXPLOSIVE and should be 
handled with care. Comply with all laws regulat-
ing the storage and handling of fuels. Inspect the 
unit’s fuel system frequently and correct any leaks 
immediately. Fuel supply lines must be prop-
erly installed, purged and leak tested according to 
applicable fuel-gas codes before placing this equip-
ment into service.

• Diesel fuels are highly FLAMMABLE. Gaseous 

fluids such as natural gas and liquid propane 
(LP) gas are extremely EXPLOSIVE. Natural gas 
is lighter than air, and LP gas is heavier than air; 
install leak detectors accordingly.

1-2

Standby Generator Sets

Important Safety Instructions

Safety 001  Re

v. 0  08/05

Содержание Guardian 005336-0

Страница 1: ...d of reliability Serial Number 1 6L 20kW Models 005336 0 005337 0 CAUTION ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION DEADLY EXHAUST FUMES OUTDOOR INSTALLATION ONLY Not inte...

Страница 2: ...Start up Checklist 8 2 Preparation for Start up 8 2 Start up Inspection 8 2 OPERATION 9 1 Generator Control and Operation 9 1 Operating Unit with Manual Transfer Switch 9 1 Engine Start up and Transfe...

Страница 3: ...ator is installed operated and serviced in accordance with the manufacturer s instructions and recommendations Following installation do nothing that might render the unit unsafe or in noncompliance w...

Страница 4: ...will result in damage to the generator and may also result in injury or death to utility power workers due to backfeed of electrical energy Generators installed with an automatic transfer switch will...

Страница 5: ...ard This symbol points out potential electrical shock hazard The operator is responsible for proper and safe use of the equipment The manufacturer strongly recom mends that the operator read this Owne...

Страница 6: ...is manual or to the data label affixed to the unit Generator Model and Serial Number This number is the key to numerous engineering and manufacturing details pertaining to your unit Always supply this...

Страница 7: ...y result in an engine failure NOTE For temperatures below 32 F it is strongly recom mended to use the optional Cold Weather Start Kit part number listed in the Specification Section The oil grade for...

Страница 8: ...g cranking and operating Should oil pressure drop below the 8 psi range switch contacts close and the engine shuts down The unit should not be restarted until oil is added and the AUTO OFF MANUAL swit...

Страница 9: ...sure sufficient gas pressure is available to operate the primary regulator Gas pressure at the inlet to the fuel shutoff sole noid should not exceed approximately 14 inches water column 0 5 psi Optim...

Страница 10: ...Steady State Regulation 25 Adjustments Speed Selectable Engine Lubrication System Type of Oil Pump Gear Oil Filter Full Flow Cartridge Crankcase Oil Capacity 4 U S qts COOLING SYSTEM Type Closed Wate...

Страница 11: ...switch inside the control panel must be in the LP or NG position when switching to differ ent fuels Figure 6 2 Reconfigure the Fuel System NG FUEL SYSTEM LP FUEL SYSTEM Port 1 Port 2 FUEL HOSE BRASS H...

Страница 12: ...reaker ter minal is 240V The rated voltage between each circuit breaker terminal and the neutral point 00 is 120V Figure 7 1 Four lead Single phase Stator ALTERNATOR POWER WINDING CONNECTIONS 3 PHASE...

Страница 13: ...il level in the generator gearbox if so equipped prior to initial use and at the intervals indicated by the Service Schedule The recom mended oil is SAE 90 gear lubricant Also if the engine is equippe...

Страница 14: ...on The engine should now crank and start Check voltage at the generator terminals For 3 phase units check phase rotation at the transfer switch terminals The generator phase rotation must match the ut...

Страница 15: ...ansfer handle to its UTILITY NORMAL position with load circuits connected to the utility power supply Set the standby generator s main line circuit break er to its OFF or OPEN position Start the gener...

Страница 16: ...bstructed for contin ued proper operation This includes such obstruc tions as high grass weeds brush leaves and snow Without sufficient cooling and ventilating air flow the engine generator quickly ov...

Страница 17: ...damage deterioration leaks etc Correct any discrepancies found Check hose clamps for tightness CHECK ENGINE COOLANT LEVEL See Checking Fluid Levels PERFORM VISUAL INSPECTION Complete a thorough visua...

Страница 18: ...ngine and check for oil leaks CHANGING THE ENGINE AIR CLEANER To replace the engine air cleaner simply remove the air cleaner cover and replace the air filter making sure it is positioned properly bef...

Страница 19: ...e following procedure should be followed for inspection 1 Inspect the battery posts and cables for tightness and corrosion Tighten and clean as necessary 2 Check the battery fluid level of unsealed ba...

Страница 20: ...tery cable to prevent an over current condition from burning out sensitive control panel components and circuits Following all maintenance reverse these steps to insure the unit is returned to standby...

Страница 21: ...gas engine driven units Tighten connections as necessary 6 Check the air inlets and outlets for debris Clean as necessary 7 Check the battery electrolyte level if accessible Adjust as necessary 8 Chec...

Страница 22: ...d exercise the unit at full rated load use a load bank if the site load is not enough for at least 2 hours looking for leaks loose connections or components and abnormal operating conditions Correct a...

Страница 23: ...ded in SPECIFICATIONS Engine starts then shuts down 1 Engine oil level is low 1 Check oil and add oil as needed 2 Engine is overheated 2 Check cooling system for leaks 3 Defective Low Oil Pressure Swi...

Страница 24: ...Standby Generator Sets Notes...

Страница 25: ...Standby Generator Sets Notes...

Страница 26: ...Standby Generator Sets Notes...

Страница 27: ...Standby Generator Sets Notes...

Страница 28: ......

Страница 29: ...T HEX 3 8 16 STEEL 20 022237 1 WASHER LOCK 3 8 21 057329 1 LUG SLDLSS 350 6 X 13 32 AL CU 22 057073 1 JUNCTION BLOCK 3 8 16 23 023484J 1 BUSHING SNAP SB 2000 26 24 0E3257 15 SCREW HWHTF M6 1 0 X 16 25...

Страница 30: ......

Страница 31: ...4B 4 BOLT STATOR X 16 LG 14 0A9375 4 SCREW RHM 10 24 X 2 15 022152 4 WASHER LOCK 10 16 0G0430 1 FLYWHEEL RING GEAR ASSY 1 6L 17 042558 1 KEY SQ 3 8 X 1 STEEL 18 0G1452 1 PLATE SPACER 1 6L 19 0G0965 1...

Страница 32: ......

Страница 33: ...KR DPST 125V SPD 24 0E4494 1 SWITCH RKR DPDT ON OFF ON 25 0F3215 1 DECAL CONTROL HSB 26 0F6305 2 SEAL COVER 3 18 X 12 7 X 382 27 0F6305A 1 SEAL COVER 3 18 X 12 7 X 283 28 0F5886 3 SCREW HHPM M5 0 8 X...

Страница 34: ......

Страница 35: ...6 1 0 X 20 G8 8 20 0G0932 1 GUARD FAN LH C1 21 0G0933 1 GUARD FAN RH C1 22 0C7649 1 CLAMP HOSE 38 87 23 0F7320 1 BLOCK OFF UPPER 24 0F1433 1 BRACKET 2 5L FORD WATER BOTTLE 25 076749 1 TANK COOLANT REC...

Страница 36: ......

Страница 37: ...F BATTERY 12VDC 75 AH 26 7 050331A 1 BATT POST COVER RED 8 050331 1 BATT POST COVER BLK 9 038805J 1 CABLE BATTERY BLK 1 X 30 00 10 038804N 1 CABLE BATT RED 1 X15 00 11 045771 REF NUT HEX M8 1 25 G8 YE...

Страница 38: ......

Страница 39: ...5 16 ZINC 7 022129 12 WASHER LOCK M8 5 16 8 045771 4 NUT HEX M8 1 25 G8 YEL CHR 9 071956 4 WASHER FLAT M8 10 051730 4 SCREW HHC M8 1 25 X 60 G8 8 11 021991 1 EARTH STRAP 13 026850 1 WASHER SHAKEPROOF...

Страница 40: ......

Страница 41: ...M8 1 25 27 061652 1 SCREW HHC M10 1 5 X 85 G8 8 28 057644 4 SCREW HHC M10 1 5 X 100 G8 8 29 0A7387 4 SCREW HHC M10 1 5 X 40 G10 9 30 039414 1 SCREW HHC M8 1 25 X 35 G8 8 31 022129 4 WASHER LOCK M8 5...

Страница 42: ......

Страница 43: ...0 X 10 G8 8 7 022097 5 WASHER LOCK M6 1 4 8 084543A 1 SCREW PHM M3 0 5 X 12MM 9 098783 1 LEVER STEPPER MOTOR 10 037398 2 NUT LOCK HEX 10 32 NYL INS 11 0E1326 1 ASSY CARBURETOR LINKAGE ROD 12 0A7106 1...

Страница 44: ......

Страница 45: ...1 SCREW THROTTLE PIN STOP 1 35 0E1108 1 THROTTLE ARM REWORK 1 36 033138 1 SCREW HHM 10 32 X 5 8 1 37 022152 1 WASHER LOCK 10 1 38 0E0645 1 LEVER THROTTLE STOP 1 39 034339 1 BARBED EL 90 3 8 NPT X 5 8...

Страница 46: ......

Страница 47: ...JS 19 078115 20 WASHER SELF LOCKING DOME 20 0F3890B 2 RETAINER INSULATION 820 21 0F3890 4 RETAINER INSULATION 450 22 0F7365 2 INSULATION SIDE DOOR C1 23 0F7365B 1 INSULATION REAR DOOR C1 CPL 24 0F736...

Страница 48: ......

Страница 49: ...RAP 7 0C6119 1 BOLT U 5 16 18 X 2 1 4 8 036434 3 BOLT U 5 16 18 X 2 09 9 036449 3 SADDLE 2 INCH 10 022129 8 WASHER LOCK M8 5 16 11 022259 6 NUT HEX 5 16 18 STEEL 12 038750 1 SCREW HHC M6 1 0 X 30 G8 8...

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Страница 60: ......

Страница 61: ......

Страница 62: ......

Страница 63: ......

Страница 64: ...aminated fuels oils coolants antifreeze or lack of proper fuels oils or coolants antifreeze 4 Units sold rated or used for Prime Power Trailer Mounted or Rental Unit applications as Generac Power Syst...

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