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6

  G E M T E X  H E A T I N G   S O L U T I O N S   L T D

Important Notice

The safety shut off zone valve is an important safety 

device of the unvented GTX tank and must be installed. 

Fit the valve to the flow pipework from the boiler 

adjacent to the tank. The valve is to be controlled via  

the small core L, N and E wire leaving the control panel 

of the tank. Drawing number GS-ST-02 page 5 showing 

how to connect the “Safety shut off zone valve” to the 

tank installation.

Safety Discharge Pipe from Tundish

See Table below for sizing details of safety discharge pipe 

from our tundish.

Worked example:

The example below is for a G 1/2 temperature relief valve with 

a discharge pipe (D2) having 4 no. elbows and length of 7m 

from the tundish to the point of discharge.

From table

Maximum resistance allowed for a straight length of 22mm 

copper discharge pipe (D2) from a G 1/2 temperature relief 

valve is 9.0m.

Subtract the resistance for 4 no. 22mm elbows at 0.8m each 

= 3.2m

Therefore, the maximum permitted length equates to: 5.8m

5.8m is less that the actual length of 7m, therefore calculate 

the next largest size.

Maximum resistance allowed for a straight length of 28mm 

pipe (D2) from a G1/2 temperature relief valve equates to 

18m.

Subtract the resistance for 4 no. 28mm elbows at 1.0m each 

= 4m

Therefore, the maximum permitted length equates to: 14m

As the actual length is 7m, a 28mm (D2) copper pipe will be 

satisfactory

As an unvented tank it is necessary to fit the “unvented 

kit” on the cold-water supply. The “Unvented kit” 

contains a pressure reducing valve, non-return valve, 

pressure relief valve and optional use balanced cold 

water connector. Please see section 7 for details of the 

22mm kit for the 150 litre. Section 8 for details of the 

28mm kit for the 200 and 300 litre tanks and the section 

9 for details of the 1 1/4” kit for the 500 litre tanks.

6. Installation Instructions

Table

Sizing of copper discharge pipe D2 for common temperature relief valve outlet sizes

Valve Outlet  

 

Minimum Size 

 

Minimum Size 

 

Maximum resistant   

Resistance 

Size 

 

 

of Discharge 

 

of Discharge 

  allowed expressed as a   

created by 

 

 

 

Pipe D1 

 

Pipe D2 from 

  length of straight pipe   

each bend 

 

 

 

 

 

tundish 

  (i.e. no elbows or bends) 

G 1/2”    

 

15mm 

 

22mm 

 

Up to 9m 

 

0.8m

  

  

  

 

 

28mm 

 

Up to 18m 

 

1.0m

  

  

  

 

 

35mm 

 

Up to 27m 

 

1.4m

G 3/4”    

 

22mm 

 

28mm 

 

Up to 9m 

 

1.0m

  

  

  

 

 

35mm 

 

Up to 18m 

 

1.4m

  

  

  

 

 

42mm 

 

Up to 27m 

 

1.7m

Содержание GTX 150

Страница 1: ...H E A T I N G S O L U T I O N S L T D GTX manual info gemtex co uk www gemtex co uk 01256 587 800...

Страница 2: ...H E A T I N G S O L U T I O N S L T D...

Страница 3: ...2mm for 150 litre 9 8 Unvented kit 28mm for 200 300 litre 10 9 Unvented kit 1 for 500 litre 11 10 Tundish requirements 12 11 Electrical Diagram GTX 150 200 and 300 13 12 Electrical Diagram GTX 500 13...

Страница 4: ...e insulation near the primary flow connection The top of the tank is pre fitted with a 7 bar P T valve and has a spare connection that can be fitted with an anti vacuum valve or our cathodic protectio...

Страница 5: ...info gemtex co uk www gemtex co uk 3 4 Dimensions...

Страница 6: ...n required by Building control or local bylaws a thermostatic mixer must be placed on the domestic hot water supply system to limit the temperature at the drawing point 50 C Check that the primary cir...

Страница 7: ...itioning of the tundish shall be visible to the occupants and shall be positioned away from any electrical devices See page 11 drawing number GT ST 02 for the details of the tundish and discharge posi...

Страница 8: ...herefore calculate the next largest size Maximum resistance allowed for a straight length of 28mm pipe D2 from a G1 2 temperature relief valve equates to 18m Subtract the resistance for 4 no 28mm elbo...

Страница 9: ...lling the unit to flush the system and expel any air remaining in the pipes It is recommended that isolating valves are installed upstream and downstream to facilitate any future maintenance Install t...

Страница 10: ...pressure reducing valve Remove the cap and using an Allen key rotate the central calibration screw anticlockwise to decompress the spring Note Caution should be exercised when disassembling the unit...

Страница 11: ...7 Unvented kit 22mm 1 Unvented kit 2 Safety zone valve 3 Expansion vessel 4 Expansion vessel connection 5 Tundish 6 Vessel connection hose 7 Bracket and fixings 8 Blank plug for unused connection 9 K...

Страница 12: ...nted kit 28mm 1 Unvented kit 2 Safety zone valve 3a Expansion vessel 200 litre tank 3b Expansion vessel 300 litre tank 4 Bracket and fixings 3a only 5 Tundish 6 Vessel connection hose 7 Blank plug for...

Страница 13: ...Pressure reducing valve for unvented kit 1c Pressure gauge for unvented kit 1d Pressure relief valve for unvented kit 1e Vessel connection hose 1f Expansion vessel 2 Safety zone valve 3 Tundish 4 Conn...

Страница 14: ...her alternative It is strictly subject to local Dispensation and approval must be sought from NHBC and Building Control inspector prior to installation This drawing has to be read in conjunction with...

Страница 15: ...arge core cable and a smaller core cable for the safety shut off zone valve 11 Electrical diagram for the GTX 150 200 and 300 The control panel is pre wired for the mains power supply for the immersio...

Страница 16: ...t overtighten to prevent damage to the sensor 13 Hot water temperature control via boiler with electronic regulation When used with a system that does not have electronic control please use the option...

Страница 17: ...rol knob is used to set the temperature and the actual temperature is shown on the thermometer User Information The installer must train the user on how the appliance works and how to isolate it In pa...

Страница 18: ...stallation of the GTX Tank should be carried out strictly in accordance with this instruction manual and all local Water and Building Regulations failure to do so will invalidate any warranty b In acc...

Страница 19: ...H E A T I N G S O L U T I O N S L T D www gemtex co uk...

Страница 20: ...65 Basepoint Business Centre Aviation Business Park Enterprise Close Christchurch BH23 6NX info gemtex co uk www gemtex co uk Created by EnvisDesign com Gemtex reserves the right to make changes and...

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