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Series 1999SEMC Semelex® Safetimeter

6380 Brockway Rd, Peck, Michigan 48466  •  Phone: 248-435-0700 

2.   Normally Closed Switch (PSD0110309). Designated with a red plug. Used over an E-STOP button, this switch starts 

the Safetimeter timing when pressed.  Note: The Normally Closed switch has been obsoleted and is no longer 
available for sale.  

Perform the following Steps:
1.   Set the TIME UP/TIME DOWN, FULL REV/PART REV, and STOP TIME/SAFETY DISTANCE switches as required.

2.   Mark the ram or slide and frame with chalk, paint, etc. at the 90-degree point.

3.    When the marks are aligned during the stroke of the press, release or push the Manual Start Switch being used. 

This takes practice to get into sync with the press. Ten to 20 strokes may be needed. Be sure the readings are fairly 
repetitive. Using the Manual Start Switches is less accurate than Auto-Hand.

4.   The Manual Start switch can also be used in conjunction with the Auto-Hand.  In many cases the manual start 

switch can be used to throw the Auto-Flag through a light-curtain to initiate a stop. 

3.7: Using Optional Remote Tachometer

For testing continuous stroke or high-speed presses perform the following steps:

1.   Connect the Remote Tachometer to the P/V Transducer cable in the Safetimeter case.  When 

using the Remote Tachometer, the P/V Transducer is not used.  

2.   Position the Remote Tachometer on the press (machine) with the magnetic base. Center the 

rubber nose cone on the rotating shaft, such as a press’s crankshaft or cam switch shaft. 
Good axial alignment is needed.

NOTE:  If the shaft rotation, viewed by the tachometer, is clockwise, toggle the TIME UP/TIME 
DOWN switch to TIME UP. If the shaft rotation is counterclockwise, toggle the switch to TIME 
DOWN. Toggle the STOP TIME/SAFETY DISTANCE switch to STOP TIME.

3.   If the press is to be tested from the E-STOP button, use the normally closed (red) Manual Start Switch. (See section 

3.6: Using Optional Manual Start Switches). When testing the press RUN or INCH button(s), use the normally open 
(black) Manual Start Switch.

4.   Choose the correct switch and plug it into the Manual Start jack on the controller.

5.   Tape the switch temporarily over the control button. Cycle the press. When pressing the Manual Start Switch and 

E-STOP button simultaneously, the press begins to stop and the Safetimeter starts counting. After the press stops, 
the Safetimeter displays STOP TIME in milliseconds. Similarly, the Normally Open Manual Start Switch released 
simultaneously with the RUN or INCH button starts the Safetimeter counting upon release.

NOTE:  Run several tests, initiate stops at the same position in the stroke. Results should be fairly repetitive. Use only 
the largest values in determining safety distance to be used. Prudent judgement suggests adding 10% to 20% to the 
readings being measured.

NOTE:   The Auto-Hand with Auto-Flag option can also be used with the Remote Tachometer.  In this scenario, 
depending on which manual start switch you are using, simply press or release the button on the downward stroke to 
initiate the controller to start a measurement and release the Auto-Flag through the Light Curtain.  

Note: When determining SAFETY DISTANCE for light curtains, the depth penetration factor must be added to 
the Safetimeter reading.

Содержание Semelex Safetimeter 1999 Series

Страница 1: ...Semelex Safetimeter Operating Manual Series 1999 1999SEMC SELF CONTAINED PORTABLE ELECTRONIC STOP TIME METER...

Страница 2: ...st Presses Running in a Continuous Mode 11 3 9 Set Press Counterbalance 12 3 10 Test Full Revolution Clutch Presses 12 Chapter 4 Certification and Warranty 13 4 1 Annual Calibration 13 4 2 Optional 5...

Страница 3: ...ime Ts from 1 9999 milliseconds It also calculates the minimum safety distance Ds based on the OSHA formula as understood by the factory and will display up to 999 9 inches to the nearest 0 1 inches T...

Страница 4: ...MANUAL START jack on the Safetimeter panel and are used to manually start the Safetimeter timing Remote Tachometer with Magnetic Base The tachometer replaces the P V Transducer when testing high speed...

Страница 5: ...e switch should be in the TIME UP position when checking press top stop STOP TIME mSEC SAFETY DISTANCE IN This switch is used to select the display mode either time or distance Time is measured in mil...

Страница 6: ...verify systems the Auto Flag can be used Chapter 2 Unpack Set up The Series 1999 Semelex II Safetimeter has been carefully inspected and tested before shipment Unpack the unit and perform a visual ins...

Страница 7: ...switch 14 If the optional Manual Start Switch is available continue with steps 14 15 If not move to Chapter 3 Operating Instructions 15 Plug the Manual Start Switch in the MANUAL Start jack If the Saf...

Страница 8: ...e Safetimeter begins to count The number displayed in the CSP dial is the distance between the base of the P V transducer and the ram 7 Subtract 1 2 of the press stroke from the number displayed in th...

Страница 9: ...top command is given This switch must be properly set even when a manual test with the optional manual start switch is performed NOTE The Gemco Semelex II Safetimeter has the capability to check both...

Страница 10: ...iate a press stop NOTE The Auto Hand can only release 10 lbs of force and may not release if pushed against the button with excessive force In this case use one leg as a spacer to prevent applying exc...

Страница 11: ...ting a press stop NOTE During this test verify that when the press stops the dies have not fully engaged and the press has not gone through the bottom of its stroke If either situation occurs increase...

Страница 12: ...ded NOTE If the shaft rotation viewed by the tachometer is clockwise toggle the TIME UP TIME DOWN switch to TIME UP If the shaft rotation is counterclockwise toggle the switch to TIME DOWN Toggle the...

Страница 13: ...play as desired Timing Direction TIME DOWN Revolution PART REV 5 Press the Safetimeter power switch OFF 6 Start the press in continuous mode 7 Observe that the press is up to speed 8 When the ram is o...

Страница 14: ...point Always follow the press manufacturer s recommendations when setting the counterbalance Several safety distance and or stop time tests must be performed after the setting of the counterbalance to...

Страница 15: ...r Warranty 1999OPT5YRWRNTY The Semelex II Safetimeter Optional Five Year Limited Warranty Limited Warranty Plan Includes 1 Limited Warranty Seller warrants its products against defects in workmanship...

Страница 16: ...uipment Includes 1 Safetimeter SD0500901 1 P V Transducer SD0500400 1 Auto Hand SD0502200 1 Auto Flag SD0502100 1 Cable Extension Set 1 2 4 SD0500300 1 Auto Hand Plunger Extension 04579042 3 Auto Hand...

Страница 17: ...ttery Battery Type 6 Volt sealed lead acid Operating Time Full Charge 10 hours Continuous Between Charges 3 5 Days Typical On Off Recharge Time 8 Hours Mechanical Safetimeter Case Highly Visible Yello...

Страница 18: ...Unparalleled flexibility Gear reducers and multipliers Timing dials Provisions for other sensors 2110 SHUT HEIGHT MONITOR Interfaces with our LDT s and Resolver Use as a simple indicator of position...

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