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GEMÜ R629 eSyLite

9 Installation in piping

NOTICE

Tools

The tools required for installation and assembly are not

included in the scope of delivery.

Use appropriate, functional and safe tools.

1. Ensure the product is suitable for the relevant application.
2. Check the technical data of the product and the materials.
3. Keep appropriate tools ready.
4. Use appropriate protective gear as specified in plant oper-

ator's guidelines.

5. Observe appropriate regulations for connections.
6. Installation work must be performed by trained personnel.
7. Shut off plant or plant component.
8. Secure the plant or plant component against recommis-

sioning.

9. Depressurize the plant or plant component.
10. Completely drain the plant or plant component and allow it

to cool down until the temperature is below the media va-

porization temperature and cannot cause scalding.

11. Correctly decontaminate, rinse and ventilate the plant or

plant component.

12. Lay piping so that the product is protected against trans-

verse and bending forces, and also from vibrations and

tension.

13. Only install the product between matching aligned pipes

(see chapters below).

14. Please note the installation position (see chapter "Installa-

tion position").

9.2 Installation position

The installation position of the product is optional.

9.3 Installation with butt weld spigots

Fig. 1: Butt weld spigots

1. Carry out preparations for installation (see chapter "Pre-

paring for installation").

2. Adhere to good welding practices!
3. Remove actuator 

A

 (see chapter "Removing the actuator").

4. Weld the body of the product in the piping.
5. Allow butt weld spigots to cool down.
6. Mount actuator 

A

 (see chapter "Mounting the actuator").

7. Re-attach or reactivate all safety and protective devices.
8. Flush the system.

9.4 Installation with threaded sockets

Fig. 2: Threaded socket

NOTICE

Sealing material

The sealing material is not included in the scope of deliv-

ery.

Only use appropriate sealing material.

1. Keep thread sealant ready.
2. Carry out preparations for installation (see chapter "Pre-

paring for installation").

3. Screw the threaded connections into the pipe in accord-

ance with valid standards.

4. Screw the body of the product onto the piping using ap-

propriate thread sealant.

5. Re-attach or reactivate all safety and protective devices.

9.5 Installation with threaded spigots

Fig. 3: Threaded spigots

NOTICE

Thread sealant

The thread sealant is not included in the scope of deliv-

ery.

Only use appropriate thread sealant.

1. Keep thread sealant ready.
2. Carry out preparations for installation (see chapter "Pre-

paring for installation").

3. Screw the pipe into the threaded connection of the valve

body in accordance with valid standards.

ð

Use appropriate thread sealant.

4. Re-attach or reactivate all safety and protective devices.

Содержание eSyLite R629

Страница 1: ...GEM R629 eSyLite Motorized diaphragm valve Operating instructions EN further information webcode GW R629...

Страница 2: ...hts including copyrights or industrial property rights are expressly reserved Keep the document for future reference GEM Gebr M ller Apparatebau GmbH Co KG 25 06 2021 www gemu group com 2 41 GEM R629...

Страница 3: ...s 30 9 4 Installation with threaded sockets 30 9 5 Installation with threaded spigots 30 9 6 Installation with union ends 31 9 7 Installation with solvent cement sockets 31 9 8 Installation with flare...

Страница 4: ...t Diaphragm size Uniform seat size of GEM diaphragm valves for different nominal sizes 1 4 Warning notes Wherever possible warning notes are organised according to the following scheme SIGNAL WORD Typ...

Страница 5: ...operating personnel 5 Ensure that the contents of the document have been fully understood by the responsible personnel 6 Define the areas of responsibility 7 Observe the safety data sheets 8 Observe t...

Страница 6: ...n the product label applies to a media temperature of 20 C The product can be used up to the maximum stated media temperature You can find the pressure temperature correlation in the technical data 4...

Страница 7: ...mension FTF EN 558 series 1 ISO 5752 basic series 1 length only for body configuration D 39 Flare Flare connection with PVDF union nut 75 5 Valve body material Code PVC U grey 1 5 Continuation of Valv...

Страница 8: ...10 Continuation of Mounting plate Code Standard 5 Order data www gemu group com 8 41 GEM R629 eSyLite...

Страница 9: ...2 2 way body 4 Connection type 7 Union end with insert socket DIN 5 Valve body material 1 PVC U grey 6 Diaphragm material 29 EPDM 7 Voltage Frequency C1 24 V DC 8 Control module A0 Open Close control...

Страница 10: ...reinforced code 5 5 50 C PVDF code 20 0 50 C Inliner PP H grey outliner PP reinforced code 71 5 50 C Inliner PVDF outliner PP reinforced code 75 5 50 C PP H natural code N5 5 50 C If the emergency po...

Страница 11: ...ase note that the ambient temperature and media temper ature generate a combined temperature at the valve body which must not exceed the above values Leakage rate Leakage rate A to P11 P12 EN 12266 1...

Страница 12: ...sed Interference emission DIN EN 61800 3 Interference resistance DIN EN 61326 1 industrial processes DIN EN 61800 3 Food FDA USP Class VI depending on version and or operating parameters 6 5 Materials...

Страница 13: ...e 2 Solvent cement socket DIN Code 3M Union end with inch insert ASTM socket Code 3T Union end with JIS insert socket Code 4 Flange EN 1092 PN 10 form B face to face dimension FTF EN 558 series 1 ISO...

Страница 14: ...x 2 4 A MG 20 approx 2 4 A MG 25 approx 2 4 A MG 40 approx 4 5 A Standby current con sumption approx 10 mA 6 8 1 Digital input signals Input voltage max 30 V DC High level 18 V DC Low level 5 V DC 6 8...

Страница 15: ...MG A A1 B B1 B2 B3 10 192 0 63 0 59 5 134 5 115 0 82 0 20 195 0 66 0 59 5 134 5 115 0 82 0 25 204 0 75 0 59 5 134 5 115 0 82 0 40 228 0 91 0 80 0 167 0 147 5 94 5 Dimensions in mm MG diaphragm size CT...

Страница 16: ...cator AZ2 A AZ1 BZ2 BZ1 MG A AZ1 AZ2 BZ1 BZ2 10 237 0 72 0 61 0 30 0 40 0 20 240 0 72 0 61 0 30 0 40 0 25 249 0 72 0 61 0 30 0 40 0 40 273 0 72 0 61 0 30 0 40 0 Dimensions in mm MG diaphragm size www...

Страница 17: ...63 2 23 2 224 0 Connection type spigot inch code 30 1 body material PVC U code 1 ABS code 4 2 MG DN NPS c d H H1 L 20 15 1 2 24 0 21 4 36 0 10 0 141 0 20 3 4 27 0 26 7 38 0 12 0 144 0 25 1 30 0 33 6...

Страница 18: ...0 2 3 1 9 25 1 33 0 32 0 39 0 13 0 154 0 2 9 2 4 25 32 1 33 0 40 0 41 0 15 0 194 0 3 7 2 4 40 40 1 33 0 50 0 63 2 23 2 194 0 4 6 3 0 50 2 33 0 63 0 63 2 23 2 224 0 5 8 3 0 Dimensions in mm MG diaphrag...

Страница 19: ...material PVDF code 20 2 MG DN NPS c c1 d H H1 L s 10 15 1 2 31 0 37 0 20 0 41 0 16 0 134 0 1 9 Dimensions in mm MG diaphragm size 1 Connection type Code 28 Spigot for IR butt welding BCF 2 Valve body...

Страница 20: ...43 0 36 0 10 0 108 0 146 0 150 0 143 0 146 0 G 1 20 3 4 25 0 53 0 38 0 12 0 108 0 152 0 156 0 146 0 150 0 G 1 25 1 32 0 60 0 39 0 13 0 116 0 166 0 170 0 158 0 162 0 G 1 25 32 1 40 0 74 0 41 0 15 0 134...

Страница 21: ...0 41 0 15 0 134 0 192 0 204 0 192 0 G 2 40 40 1 48 3 48 3 48 0 83 0 63 2 23 2 154 0 222 0 230 0 222 0 G 2 50 2 60 4 60 4 60 0 103 0 63 2 23 2 184 0 264 0 266 0 266 0 G 2 Connection type BS code 33 1 b...

Страница 22: ...36 0 20 0 43 0 36 0 10 0 108 0 214 0 G 1 1 9 1 9 20 3 4 37 0 25 0 53 0 38 0 12 0 108 0 220 0 G 1 2 3 1 9 25 1 39 0 32 0 60 0 39 0 13 0 116 0 234 0 G 1 2 9 2 4 25 32 1 39 0 40 0 74 0 41 0 15 0 134 0 25...

Страница 23: ...3 0 38 0 12 0 108 0 152 0 G 1 3 4 25 1 60 0 39 0 13 0 116 0 166 0 G 1 1 25 32 1 74 0 41 0 15 0 134 0 192 0 G 2 1 40 40 1 83 0 63 2 23 2 154 0 222 0 G 2 1 50 2 103 0 63 2 23 2 184 0 266 0 G 2 2 Dimensi...

Страница 24: ...eaded socket DIN ISO 228 2 Valve body material Code 1 PVC U grey Code 5 PP reinforced Code 20 PVDF 7 3 9 Solvent cement socket code 2 L t H H1 D Connection type solvent cement socket code 2 1 body mat...

Страница 25: ...NPS d D FTF H H1 k L n 20 15 1 2 45 0 95 0 130 0 36 0 10 0 65 0 14 0 4 20 3 4 58 0 105 0 150 0 38 0 12 0 75 0 14 0 4 25 1 68 0 115 0 160 0 39 0 13 0 85 0 14 0 4 25 32 1 78 0 140 0 180 0 41 0 15 0 100...

Страница 26: ...1 k L n 20 15 1 2 45 0 95 0 130 0 36 0 10 0 60 0 16 0 4 20 3 4 54 0 105 0 150 0 38 0 12 0 70 0 16 0 4 25 1 63 0 115 0 160 0 39 0 13 0 79 0 16 0 4 25 32 1 73 0 140 0 180 0 41 0 15 0 89 0 16 0 4 40 40 1...

Страница 27: ...sions in mm MG diaphragm size 1 Connection type Code 75 Flare connection with PVDF union nut 2 Valve body material Code N5 PP H natural 7 4 Valve body mounting M f M 60 M f f MG 20 MG 25 MG 40 MG 10 M...

Страница 28: ...7 5 Mounting plate HM 62 40 5 5 MG DN HM 10 12 5 0 15 4 5 20 4 5 Dimensions in mm MG diaphragm size www gemu group com 28 41 GEM R629 eSyLite 7 Dimensions...

Страница 29: ...hemicals acids fuels or similar fluids in the same room as GEM products and their spare parts 9 Installation in piping 9 1 Preparing for installation WARNING The equipment is subject to pressure Risk...

Страница 30: ...e product is optional 9 3 Installation with butt weld spigots Fig 1 Butt weld spigots 1 Carry out preparations for installation see chapter Pre paring for installation 2 Adhere to good welding practic...

Страница 31: ...ping 4 Reactivate all safety and protective devices 9 8 Installation with flare connection NOTICE Fittings For preparation and connection of the Flare connections see also GEM FlareStar brochure and G...

Страница 32: ...0 1 2 Electrical connection Connection X1 1 3 2 6 5 4 7 pin plug Binder type 693 Pin Signal name 1 24 V supply voltage 2 GND 3 Digital input OPEN 4 Digital input CLOSED 5 n c 6 n c 7 n c Preferred dir...

Страница 33: ...s Only work on plant that has cooled down NOTICE Exceptional maintenance work Damage to the GEM product Any maintenance work and repairs not described in these operating instructions must not be perfo...

Страница 34: ...into guides C The compressor must be able to be moved freely between the guides 12 5 Mounting the diaphragm 12 5 1 Mounting the convex diaphragm NOTICE Fit the diaphragms suitable for the product suit...

Страница 35: ...sor 1 Move the actuator A to the closed position 2 Mount the compressor see Mounting the compressor 3 Check if the compressor is fitted in the guides 4 Manually screw new diaphragm tightly into the co...

Страница 36: ...ed for the operating conditions Voltage is not connected Connect voltage Cable ends incorrectly wired Wire cable ends correctly The product doesn t close or doesn t close fully The actuator design is...

Страница 37: ...protection laws 16 Returns Legal regulations for the protection of the environment and personnel require that the completed and signed return deliv ery note is included with the dispatch documents Re...

Страница 38: ...the specific technical documentation has been compiled in accordance with part B of Annex VII The manufacturer or his authorised representative undertake to transmit in response to a reasoned request...

Страница 39: ...Industrie Service GmbH Number 0035 Certificate no 01 202 926 Q 02 0036 Conformity assessment procedure Module H Technical standard used EN 1983 AD 2000 Note for products with a nominal size DN 25 The...

Страница 40: ...eclare that the product listed below complies with the safety requirements of the EMC Directive 2014 30 EU Description of the product GEM R629 Technical standards used Interference resistance DIN EN 6...

Страница 41: ...GEM Gebr M ller Apparatebau GmbH Co KG Fritz M ller Stra e 6 8 74653 Ingelfingen Criesbach Germany Phone 49 0 7940 1230 info gemue de www gemu group com Subject to alteration 06 2021 88658324 88658324...

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