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GEMÜ R629 eSyLite

1 General information

1 General information

1.1 Information

The descriptions and instructions apply to the standard ver-

sions. For special versions not described in this document

the basic information contained herein applies in combina-

tion with any additional special documentation.

Correct installation, operation, maintenance and repair work

ensure faultless operation of the product.

Should there be any doubts or misunderstandings, the Ger-

man version is the authoritative document.

Contact us at the address on the last page for staff training

information.

1.2 Symbols used

The following symbols are used in this document:

Symbol

Meaning

Tasks to be performed
Response(s) to tasks

Lists

1.3 Definition of terms

Working medium

The medium that flows through the GEMÜ product.

Diaphragm size

Uniform seat size of GEMÜ diaphragm valves for different

nominal sizes.

1.4 Warning notes

Wherever possible, warning notes are organised according to

the following scheme:

SIGNAL WORD

Type and source of the danger

Possible

symbol for the

specific

danger

Possible consequences of non-observance.

Measures for avoiding danger.

Warning notes are always marked with a signal word and

sometimes also with a symbol for the specific danger.
The following signal words and danger levels are used:

 DANGER

Imminent danger!

Non-observance can cause death or

severe injury.

 WARNING

Potentially dangerous situation!

Non-observance can cause death or

severe injury.

 CAUTION

Potentially dangerous situation!

Non-observance can cause moderate

to light injury.

NOTICE

Potentially dangerous situation!

Non-observance can cause damage to

property.

The following symbols for the specific dangers can be used

within a warning note:

Symbol

Meaning

Danger of explosion

Corrosive chemicals!

Hot plant components!

Damage to the product

Содержание eSyLite R629

Страница 1: ...GEM R629 eSyLite Motorized diaphragm valve Operating instructions EN further information webcode GW R629...

Страница 2: ...hts including copyrights or industrial property rights are expressly reserved Keep the document for future reference GEM Gebr M ller Apparatebau GmbH Co KG 25 06 2021 www gemu group com 2 41 GEM R629...

Страница 3: ...s 30 9 4 Installation with threaded sockets 30 9 5 Installation with threaded spigots 30 9 6 Installation with union ends 31 9 7 Installation with solvent cement sockets 31 9 8 Installation with flare...

Страница 4: ...t Diaphragm size Uniform seat size of GEM diaphragm valves for different nominal sizes 1 4 Warning notes Wherever possible warning notes are organised according to the following scheme SIGNAL WORD Typ...

Страница 5: ...operating personnel 5 Ensure that the contents of the document have been fully understood by the responsible personnel 6 Define the areas of responsibility 7 Observe the safety data sheets 8 Observe t...

Страница 6: ...n the product label applies to a media temperature of 20 C The product can be used up to the maximum stated media temperature You can find the pressure temperature correlation in the technical data 4...

Страница 7: ...mension FTF EN 558 series 1 ISO 5752 basic series 1 length only for body configuration D 39 Flare Flare connection with PVDF union nut 75 5 Valve body material Code PVC U grey 1 5 Continuation of Valv...

Страница 8: ...10 Continuation of Mounting plate Code Standard 5 Order data www gemu group com 8 41 GEM R629 eSyLite...

Страница 9: ...2 2 way body 4 Connection type 7 Union end with insert socket DIN 5 Valve body material 1 PVC U grey 6 Diaphragm material 29 EPDM 7 Voltage Frequency C1 24 V DC 8 Control module A0 Open Close control...

Страница 10: ...reinforced code 5 5 50 C PVDF code 20 0 50 C Inliner PP H grey outliner PP reinforced code 71 5 50 C Inliner PVDF outliner PP reinforced code 75 5 50 C PP H natural code N5 5 50 C If the emergency po...

Страница 11: ...ase note that the ambient temperature and media temper ature generate a combined temperature at the valve body which must not exceed the above values Leakage rate Leakage rate A to P11 P12 EN 12266 1...

Страница 12: ...sed Interference emission DIN EN 61800 3 Interference resistance DIN EN 61326 1 industrial processes DIN EN 61800 3 Food FDA USP Class VI depending on version and or operating parameters 6 5 Materials...

Страница 13: ...e 2 Solvent cement socket DIN Code 3M Union end with inch insert ASTM socket Code 3T Union end with JIS insert socket Code 4 Flange EN 1092 PN 10 form B face to face dimension FTF EN 558 series 1 ISO...

Страница 14: ...x 2 4 A MG 20 approx 2 4 A MG 25 approx 2 4 A MG 40 approx 4 5 A Standby current con sumption approx 10 mA 6 8 1 Digital input signals Input voltage max 30 V DC High level 18 V DC Low level 5 V DC 6 8...

Страница 15: ...MG A A1 B B1 B2 B3 10 192 0 63 0 59 5 134 5 115 0 82 0 20 195 0 66 0 59 5 134 5 115 0 82 0 25 204 0 75 0 59 5 134 5 115 0 82 0 40 228 0 91 0 80 0 167 0 147 5 94 5 Dimensions in mm MG diaphragm size CT...

Страница 16: ...cator AZ2 A AZ1 BZ2 BZ1 MG A AZ1 AZ2 BZ1 BZ2 10 237 0 72 0 61 0 30 0 40 0 20 240 0 72 0 61 0 30 0 40 0 25 249 0 72 0 61 0 30 0 40 0 40 273 0 72 0 61 0 30 0 40 0 Dimensions in mm MG diaphragm size www...

Страница 17: ...63 2 23 2 224 0 Connection type spigot inch code 30 1 body material PVC U code 1 ABS code 4 2 MG DN NPS c d H H1 L 20 15 1 2 24 0 21 4 36 0 10 0 141 0 20 3 4 27 0 26 7 38 0 12 0 144 0 25 1 30 0 33 6...

Страница 18: ...0 2 3 1 9 25 1 33 0 32 0 39 0 13 0 154 0 2 9 2 4 25 32 1 33 0 40 0 41 0 15 0 194 0 3 7 2 4 40 40 1 33 0 50 0 63 2 23 2 194 0 4 6 3 0 50 2 33 0 63 0 63 2 23 2 224 0 5 8 3 0 Dimensions in mm MG diaphrag...

Страница 19: ...material PVDF code 20 2 MG DN NPS c c1 d H H1 L s 10 15 1 2 31 0 37 0 20 0 41 0 16 0 134 0 1 9 Dimensions in mm MG diaphragm size 1 Connection type Code 28 Spigot for IR butt welding BCF 2 Valve body...

Страница 20: ...43 0 36 0 10 0 108 0 146 0 150 0 143 0 146 0 G 1 20 3 4 25 0 53 0 38 0 12 0 108 0 152 0 156 0 146 0 150 0 G 1 25 1 32 0 60 0 39 0 13 0 116 0 166 0 170 0 158 0 162 0 G 1 25 32 1 40 0 74 0 41 0 15 0 134...

Страница 21: ...0 41 0 15 0 134 0 192 0 204 0 192 0 G 2 40 40 1 48 3 48 3 48 0 83 0 63 2 23 2 154 0 222 0 230 0 222 0 G 2 50 2 60 4 60 4 60 0 103 0 63 2 23 2 184 0 264 0 266 0 266 0 G 2 Connection type BS code 33 1 b...

Страница 22: ...36 0 20 0 43 0 36 0 10 0 108 0 214 0 G 1 1 9 1 9 20 3 4 37 0 25 0 53 0 38 0 12 0 108 0 220 0 G 1 2 3 1 9 25 1 39 0 32 0 60 0 39 0 13 0 116 0 234 0 G 1 2 9 2 4 25 32 1 39 0 40 0 74 0 41 0 15 0 134 0 25...

Страница 23: ...3 0 38 0 12 0 108 0 152 0 G 1 3 4 25 1 60 0 39 0 13 0 116 0 166 0 G 1 1 25 32 1 74 0 41 0 15 0 134 0 192 0 G 2 1 40 40 1 83 0 63 2 23 2 154 0 222 0 G 2 1 50 2 103 0 63 2 23 2 184 0 266 0 G 2 2 Dimensi...

Страница 24: ...eaded socket DIN ISO 228 2 Valve body material Code 1 PVC U grey Code 5 PP reinforced Code 20 PVDF 7 3 9 Solvent cement socket code 2 L t H H1 D Connection type solvent cement socket code 2 1 body mat...

Страница 25: ...NPS d D FTF H H1 k L n 20 15 1 2 45 0 95 0 130 0 36 0 10 0 65 0 14 0 4 20 3 4 58 0 105 0 150 0 38 0 12 0 75 0 14 0 4 25 1 68 0 115 0 160 0 39 0 13 0 85 0 14 0 4 25 32 1 78 0 140 0 180 0 41 0 15 0 100...

Страница 26: ...1 k L n 20 15 1 2 45 0 95 0 130 0 36 0 10 0 60 0 16 0 4 20 3 4 54 0 105 0 150 0 38 0 12 0 70 0 16 0 4 25 1 63 0 115 0 160 0 39 0 13 0 79 0 16 0 4 25 32 1 73 0 140 0 180 0 41 0 15 0 89 0 16 0 4 40 40 1...

Страница 27: ...sions in mm MG diaphragm size 1 Connection type Code 75 Flare connection with PVDF union nut 2 Valve body material Code N5 PP H natural 7 4 Valve body mounting M f M 60 M f f MG 20 MG 25 MG 40 MG 10 M...

Страница 28: ...7 5 Mounting plate HM 62 40 5 5 MG DN HM 10 12 5 0 15 4 5 20 4 5 Dimensions in mm MG diaphragm size www gemu group com 28 41 GEM R629 eSyLite 7 Dimensions...

Страница 29: ...hemicals acids fuels or similar fluids in the same room as GEM products and their spare parts 9 Installation in piping 9 1 Preparing for installation WARNING The equipment is subject to pressure Risk...

Страница 30: ...e product is optional 9 3 Installation with butt weld spigots Fig 1 Butt weld spigots 1 Carry out preparations for installation see chapter Pre paring for installation 2 Adhere to good welding practic...

Страница 31: ...ping 4 Reactivate all safety and protective devices 9 8 Installation with flare connection NOTICE Fittings For preparation and connection of the Flare connections see also GEM FlareStar brochure and G...

Страница 32: ...0 1 2 Electrical connection Connection X1 1 3 2 6 5 4 7 pin plug Binder type 693 Pin Signal name 1 24 V supply voltage 2 GND 3 Digital input OPEN 4 Digital input CLOSED 5 n c 6 n c 7 n c Preferred dir...

Страница 33: ...s Only work on plant that has cooled down NOTICE Exceptional maintenance work Damage to the GEM product Any maintenance work and repairs not described in these operating instructions must not be perfo...

Страница 34: ...into guides C The compressor must be able to be moved freely between the guides 12 5 Mounting the diaphragm 12 5 1 Mounting the convex diaphragm NOTICE Fit the diaphragms suitable for the product suit...

Страница 35: ...sor 1 Move the actuator A to the closed position 2 Mount the compressor see Mounting the compressor 3 Check if the compressor is fitted in the guides 4 Manually screw new diaphragm tightly into the co...

Страница 36: ...ed for the operating conditions Voltage is not connected Connect voltage Cable ends incorrectly wired Wire cable ends correctly The product doesn t close or doesn t close fully The actuator design is...

Страница 37: ...protection laws 16 Returns Legal regulations for the protection of the environment and personnel require that the completed and signed return deliv ery note is included with the dispatch documents Re...

Страница 38: ...the specific technical documentation has been compiled in accordance with part B of Annex VII The manufacturer or his authorised representative undertake to transmit in response to a reasoned request...

Страница 39: ...Industrie Service GmbH Number 0035 Certificate no 01 202 926 Q 02 0036 Conformity assessment procedure Module H Technical standard used EN 1983 AD 2000 Note for products with a nominal size DN 25 The...

Страница 40: ...eclare that the product listed below complies with the safety requirements of the EMC Directive 2014 30 EU Description of the product GEM R629 Technical standards used Interference resistance DIN EN 6...

Страница 41: ...GEM Gebr M ller Apparatebau GmbH Co KG Fritz M ller Stra e 6 8 74653 Ingelfingen Criesbach Germany Phone 49 0 7940 1230 info gemue de www gemu group com Subject to alteration 06 2021 88658324 88658324...

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