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GEMÜ 629 eSyLite

10 Installation in piping

NOTICE

Tools

The tools required for installation and assembly are not

included in the scope of delivery.

Use appropriate, functional and safe tools.

1. Ensure the product is suitable for the relevant application.
2. Check the technical data of the product and the materials.
3. Keep appropriate tools ready.
4. Use appropriate protective gear as specified in plant oper-

ator's guidelines.

5. Observe appropriate regulations for connections.
6. Installation work must be performed by trained personnel.
7. Shut off plant or plant component.
8. Secure the plant or plant component against recommis-

sioning.

9. Depressurize the plant or plant component.
10. Completely drain the plant or plant component and allow it

to cool down until the temperature is below the media va-

porization temperature and cannot cause scalding.

11. Correctly decontaminate, rinse and ventilate the plant or

plant component.

12. Lay piping so that the product is protected against trans-

verse and bending forces, and also from vibrations and

tension.

13. Only install the product between matching aligned pipes

(see chapters below).

14. Please note the installation position (see chapter "Installa-

tion position").

10.2 Installation position

The installation position of the product is optional.

10.3 Installation with clamp connections

Fig. 1: Clamp connection

NOTICE

Gasket and clamp

The gasket and clamps for clamp connections are not in-

cluded in the scope of delivery.

1. Keep ready gasket and clamp.
2. Carry out preparation for installation (see chapter "Prepar-

ing for installation").

3. Insert the corresponding gasket between the body of the

product and the pipe connection.

4. Connect the gasket between the body of the product and

the pipe connection using clamps.

5. Re-attach or reactivate all safety and protective devices.

10.4 Installation with butt weld spigots

Fig. 2: Butt weld spigots

1. Carry out preparations for installation (see chapter "Pre-

paring for installation").

2. Adhere to good welding practices!
3. Remove actuator 

A

 (see chapter "Removing the actuator").

4. Weld the body of the product in the piping.
5. Allow butt weld spigots to cool down.
6. Mount actuator 

A

 (see chapter "Mounting the actuator").

7. Re-attach or reactivate all safety and protective devices.
8. Flush the system.

10.5 Installation with threaded sockets

Fig. 3: Threaded socket

NOTICE

Sealing material

The sealing material is not included in the scope of deliv-

ery.

Only use appropriate sealing material.

1. Keep thread sealant ready.
2. Carry out preparations for installation (see chapter "Pre-

paring for installation").

3. Screw the threaded connections into the pipe in accord-

ance with valid standards.

4. Screw the body of the product onto the piping using ap-

propriate thread sealant.

5. Re-attach or reactivate all safety and protective devices.

10.6 Installation with threaded spigots

Fig. 4: Threaded spigots

Содержание eSyLite 629

Страница 1: ...GEM 629 eSyLite Motorized diaphragm valve Operating instructions EN further information webcode GW 629...

Страница 2: ...hts including copyrights or industrial property rights are expressly reserved Keep the document for future reference GEM Gebr M ller Apparatebau GmbH Co KG 29 06 2021 www gemu group com 2 41 GEM 629 e...

Страница 3: ...nstallation in piping 29 10 1 Preparing for installation 29 10 2 Installation position 30 10 3 Installation with clamp connections 30 10 4 Installation with butt weld spigots 30 10 5 Installation with...

Страница 4: ...Diaphragm size Uniform seat size of GEM diaphragm valves for different nominal sizes 1 4 Warning notes Wherever possible warning notes are organised according to the following scheme SIGNAL WORD Type...

Страница 5: ...ation and commissioning using trained personnel 4 Provide adequate training for installation and operating personnel 5 Ensure that the contents of the document have been fully understood by the respon...

Страница 6: ...associated IT infrastructure actively in crease process reliability Thanks to serialization every valve and every relevant valve component such as the body actuator or diaphragm and even automation c...

Страница 7: ...pigot and union nut DIN 11851 6K Flange Flange EN 1092 PN 16 form B face to face dimension FTF EN 558 series 1 ISO 5752 basic series 1 length only for body configuration D 8 Flange ANSI Class 150 RF f...

Страница 8: ...tropolished internal external 1508 Ra 0 4 m 15 in for media wetted surfaces in accordance with DIN 11866 H4 mechanically polished internal 1536 Ra 0 4 m 15 in for media wetted surfaces in accordance w...

Страница 9: ...11 CONEXO Code Without Integrated RFID chip for electronic identification and traceability C 6 Order data www gemu group com 9 41 GEM 629 eSyLite...

Страница 10: ...eries B 5 Valve body material 40 1 4435 F316L forged body 6 Diaphragm material 5M PTFE EPDM two piece 7 Voltage Frequency C1 24 V DC 8 Control module A0 Open Close control economy 9 Surface 1503 Ra 0...

Страница 11: ...2 4 2 4 2 4 2 2 3 3 12 3 2 15 3 3 3 8 3 8 3 8 2 2 4 0 3 4 20 3 8 25 15 4 1 4 7 4 7 4 7 7 4 6 5 6 5 20 6 3 7 0 7 0 7 0 4 4 13 2 10 0 10 0 25 13 9 15 0 15 0 15 0 12 6 12 2 16 2 14 0 14 0 40 32 25 3 27 0...

Страница 12: ...1 and soft elastomer diaphragm The Kv values for other product configurations e g other diaphragm or body materials may differ In general all diaphragms are subject to the influences of pres sure temp...

Страница 13: ...ulation EC No 10 2011 FDA USP Class VI depending on version and or operating parameters 7 5 Mechanical data Protection class IP 65 acc to EN 60529 Actuating speed Max 3 mm s Flow direction Optional In...

Страница 14: ...e Clamp MG DN 8 4 0 09 6 0 09 8 0 09 0 15 10 0 09 0 21 0 18 15 0 09 0 18 10 10 0 30 0 33 0 30 12 15 0 30 0 35 0 43 20 0 30 0 43 25 15 0 62 0 50 0 32 0 71 1 85 0 75 20 0 58 0 60 0 34 0 78 2 35 0 71 25...

Страница 15: ...ize 8 0 5 A MG 10 0 5 A MG 25 1 3 A MG 40 2 3 A Starting current max imum current Diaphragm size 8 approx 2 4 A MG 10 approx 2 4 A MG 25 approx 2 4 A MG 40 approx 4 5 A Standby current con sumption ap...

Страница 16: ...B MG A A1 B B1 B2 B3 8 211 0 82 0 59 5 134 5 115 0 82 0 10 192 0 63 0 59 5 134 5 115 0 82 0 25 204 0 75 0 59 5 134 5 115 0 82 0 40 228 0 91 0 80 0 167 0 147 5 94 5 Dimensions in mm MG diaphragm size C...

Страница 17: ...icator A BZ2 AZ1 AZ2 BZ1 MG A AZ1 AZ2 BZ1 BZ2 8 256 0 72 0 61 0 30 0 40 0 10 237 0 72 0 61 0 30 0 40 0 25 249 0 72 0 61 0 30 0 40 0 40 273 0 72 0 61 0 30 0 40 0 Dimensions in mm MG diaphragm size GEM...

Страница 18: ...1 5 1 0 1 5 2 0 1 6 20 3 4 25 0 22 0 22 0 23 0 24 0 26 9 19 0 120 0 1 5 1 0 1 5 2 0 1 6 25 1 25 0 28 0 28 0 29 0 30 0 33 7 19 0 120 0 1 5 1 0 1 5 2 0 2 0 40 32 1 25 0 34 0 34 0 35 0 36 0 42 4 26 0 15...

Страница 19: ...21 3 12 5 108 0 1 5 1 6 25 15 1 2 25 0 19 0 21 3 13 0 120 0 1 5 1 6 20 3 4 25 0 23 0 26 9 16 0 120 0 1 5 1 6 25 1 25 0 29 0 33 7 19 0 120 0 1 5 2 0 40 32 1 25 0 35 0 42 4 24 0 153 0 1 5 2 0 40 1 25 0...

Страница 20: ...2 77 1 65 3 38 40 32 1 25 0 42 2 42 2 42 2 26 0 153 0 2 77 1 65 3 56 40 1 25 0 38 10 48 3 48 3 48 3 26 0 153 0 1 65 2 77 1 65 3 68 Connection type spigot ASME BPE code 59 1 investment casting materia...

Страница 21: ...1 2 2 80 1 2 40 32 1 25 0 31 8 42 7 33 7 26 0 153 0 1 2 2 80 1 2 40 1 25 0 38 1 48 6 38 0 26 0 153 0 1 2 2 80 1 2 Connection type spigot SMS code 37 1 investment casting material code C3 2 MG DN NPS...

Страница 22: ...l code 37 2 MG DN NPS H H1 L n R SW 2 t 8 8 1 4 19 0 9 0 72 0 6 G 1 4 18 0 11 0 10 12 3 8 25 0 13 0 55 0 2 G 3 8 22 0 12 0 15 1 2 30 0 15 0 68 0 2 G 1 2 27 0 15 0 25 15 1 2 28 3 14 8 85 0 6 G 1 2 27 0...

Страница 23: ...1 2 27 0 14 0 20 3 4 34 0 17 3 85 0 6 0 NPT 3 4 32 0 14 0 25 1 43 0 21 8 110 0 6 0 NPT 1 41 0 17 0 40 32 1 52 0 26 3 120 0 8 0 NPT 1 50 0 17 0 40 1 57 0 28 8 140 0 8 0 NPT 1 55 0 17 0 Dimensions in m...

Страница 24: ...118 0 Rd 34 x 1 8 25 15 1 2 16 0 19 0 118 0 Rd 34 x 1 8 20 3 4 20 0 19 0 118 0 Rd 44 x 1 6 25 1 26 0 19 0 128 0 Rd 52 x 1 6 40 32 1 32 0 26 0 147 0 Rd 58 x 1 6 40 1 38 0 26 0 160 0 Rd 65 x 1 6 Dimens...

Страница 25: ...34 x 1 8 25 15 1 2 16 0 19 0 116 0 Rd 34 x 1 8 20 3 4 20 0 19 0 114 0 Rd 44 x 1 6 25 1 26 0 19 0 127 0 Rd 52 x 1 6 40 32 1 32 0 26 0 147 0 Rd 58 x 1 6 40 1 38 0 26 0 160 0 Rd 65 x 1 6 Dimensions in m...

Страница 26: ...140 0 180 0 180 0 28 0 28 7 24 0 26 0 100 0 19 0 4 40 1 150 0 200 0 200 0 28 0 33 0 26 0 26 0 110 0 19 0 4 Dimensions in mm MG diaphragm size n number of bolts 1 Connection type Code 8 Flange EN 1092...

Страница 27: ...16 0 19 0 69 9 15 9 4 25 1 110 0 160 0 19 0 23 0 19 0 19 0 79 4 15 9 4 40 32 1 115 0 180 0 28 0 28 7 24 0 26 0 88 9 15 9 4 40 1 125 0 200 0 28 0 33 0 26 0 26 0 98 4 15 9 4 Dimensions in mm MG diaphra...

Страница 28: ...5 0 12 5 88 9 108 0 20 3 4 15 75 15 75 25 0 25 0 12 5 101 6 117 0 25 20 3 4 15 75 15 75 25 0 250 19 0 101 6 117 0 25 1 22 10 22 10 50 5 50 5 19 0 114 3 127 0 40 40 1 34 80 34 80 50 5 50 5 26 0 139 7 1...

Страница 29: ...same room as GEM products and their spare parts 10 Installation in piping 10 1 Preparing for installation WARNING The equipment is subject to pressure Risk of severe injury or death Depressurize the p...

Страница 30: ...nections Fig 1 Clamp connection NOTICE Gasket and clamp The gasket and clamps for clamp connections are not in cluded in the scope of delivery 1 Keep ready gasket and clamp 2 Carry out preparation for...

Страница 31: ...eliv ery Only use appropriate sealing material NOTICE Connector elements The connector elements are not included in the scope of delivery Only use connector elements made of approved materi als Observ...

Страница 32: ...l connection Connection X1 1 3 2 6 5 4 7 pin plug Binder type 693 Pin Signal name 1 24 V supply voltage 2 GND 3 Digital input OPEN 4 Digital input CLOSED 5 n c 6 n c 7 n c Preferred direction when bot...

Страница 33: ...ility and guarantee will be void Only operate the manual override by hand because there is no mechanical stop 1 2 1 Remove the sealing plug 2 from the actuator cover 1 using an appropriate tool 3 OPEN...

Страница 34: ...d for the operating conditions Voltage is not connected Connect voltage Cable ends incorrectly wired Wire cable ends correctly The product doesn t close or doesn t close fully The actuator design is n...

Страница 35: ...guidelines 3 Shut off plant or plant component 4 Secure plant or plant component against recommission ing 5 Depressurize the plant or plant component 6 Actuate GEM products which are always in the sam...

Страница 36: ...ectly mounted diaphragms cause the product leak age and emission of medium In this case remove the diaphragms check the complete valve and diaphragms and reassemble again proceeding as described above...

Страница 37: ...elements may vary depending on the dia phragm size and or valve body version 4 Move the actuator A to the closed position 5 Open actuator A approx 20 6 Fully tighten the bolts with nuts diagonally 7...

Страница 38: ...the specific technical documentation has been compiled in accordance with part B of Annex VII The manufacturer or his authorised representative undertake to transmit in response to a reasoned request...

Страница 39: ...and Industrie Service GmbH Number 0035 Certificate no 01 202 926 Q 02 0036 Conformity assessment procedure Module H1 Technical standard used AD 2000 Note for products with a nominal size DN 25 The pro...

Страница 40: ...declare that the product listed below complies with the safety requirements of the EMC Directive 2014 30 EU Description of the product GEM 629 Technical standards used Interference resistance DIN EN 6...

Страница 41: ...GEM Gebr M ller Apparatebau GmbH Co KG Fritz M ller Stra e 6 8 74653 Ingelfingen Criesbach Germany Phone 49 0 7940 1230 info gemue de www gemu group com Subject to alteration 06 2021 88767818 88767818...

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