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GEMÜ 629 eSyLite

13 Troubleshooting

13 Troubleshooting

Error

Possible cause

Troubleshooting

The product leaks downstream (doesn't

close or doesn't close fully)

Operating pressure too high

Operate the product with operating pres-

sure specified in datasheet

Foreign matter between shut off dia-

phragm and valve body

Remove the actuator, remove foreign

matter, check diaphragm and valve body

for potential damage, replace actuator if

necessary

Valve body leaks or is damaged

Check valve body for potential damage,

replace valve body if necessary

Shut off diaphragm faulty

Check shut off diaphragm for potential

damage, replace diaphragm if necessary

The product doesn't open or doesn't open

fully

Actuator defective

Replace the actuator

Shut off diaphragm incorrectly mounted Remove actuator, check diaphragm

mounting, replace if necessary

Operating pressure too high

Operate the product with operating pres-

sure specified in datasheet

Foreign matter in the product

Remove and clean the product

The actuator design is not suitable for the

operating conditions

Use an actuator that is designed for the

operating conditions

Voltage is not connected

Connect voltage

Cable ends incorrectly wired

Wire cable ends correctly

The product doesn't close or doesn't

close fully

The actuator design is not suitable for the

operating conditions

Use an actuator that is designed for the

operating conditions

Foreign matter in the product

Remove and clean the product

Voltage is not connected

Connect voltage

The product leaks between actuator and

valve body

Shut off diaphragm incorrectly mounted Remove actuator, check diaphragm

mounting, replace diaphragm if neces-

sary

Bolting between valve body and actuator

loose

Retighten bolting between valve body and

actuator

Shut off diaphragm faulty

Check shut off diaphragm for damage, re-

place diaphragm if necessary

Actuator/valve body damaged

Replace actuator/valve body

The product leaks between actuator

flange and valve body

Mounting parts loose

Retighten mounting parts

Valve body / actuator damaged

Replace valve body/actuator

Body of the GEMÜ product is leaking

Body of the GEMÜ product is faulty or

corroded

Check the body of the GEMÜ product for

potential damage, replace body if neces-

sary

Incorrect installation

Check installation of valve body in piping

Valve body connection to piping leaks

Incorrect installation

Check installation of valve body in piping

Содержание eSyLite 629

Страница 1: ...GEM 629 eSyLite Motorized diaphragm valve Operating instructions EN further information webcode GW 629...

Страница 2: ...hts including copyrights or industrial property rights are expressly reserved Keep the document for future reference GEM Gebr M ller Apparatebau GmbH Co KG 29 06 2021 www gemu group com 2 41 GEM 629 e...

Страница 3: ...nstallation in piping 29 10 1 Preparing for installation 29 10 2 Installation position 30 10 3 Installation with clamp connections 30 10 4 Installation with butt weld spigots 30 10 5 Installation with...

Страница 4: ...Diaphragm size Uniform seat size of GEM diaphragm valves for different nominal sizes 1 4 Warning notes Wherever possible warning notes are organised according to the following scheme SIGNAL WORD Type...

Страница 5: ...ation and commissioning using trained personnel 4 Provide adequate training for installation and operating personnel 5 Ensure that the contents of the document have been fully understood by the respon...

Страница 6: ...associated IT infrastructure actively in crease process reliability Thanks to serialization every valve and every relevant valve component such as the body actuator or diaphragm and even automation c...

Страница 7: ...pigot and union nut DIN 11851 6K Flange Flange EN 1092 PN 16 form B face to face dimension FTF EN 558 series 1 ISO 5752 basic series 1 length only for body configuration D 8 Flange ANSI Class 150 RF f...

Страница 8: ...tropolished internal external 1508 Ra 0 4 m 15 in for media wetted surfaces in accordance with DIN 11866 H4 mechanically polished internal 1536 Ra 0 4 m 15 in for media wetted surfaces in accordance w...

Страница 9: ...11 CONEXO Code Without Integrated RFID chip for electronic identification and traceability C 6 Order data www gemu group com 9 41 GEM 629 eSyLite...

Страница 10: ...eries B 5 Valve body material 40 1 4435 F316L forged body 6 Diaphragm material 5M PTFE EPDM two piece 7 Voltage Frequency C1 24 V DC 8 Control module A0 Open Close control economy 9 Surface 1503 Ra 0...

Страница 11: ...2 4 2 4 2 4 2 2 3 3 12 3 2 15 3 3 3 8 3 8 3 8 2 2 4 0 3 4 20 3 8 25 15 4 1 4 7 4 7 4 7 7 4 6 5 6 5 20 6 3 7 0 7 0 7 0 4 4 13 2 10 0 10 0 25 13 9 15 0 15 0 15 0 12 6 12 2 16 2 14 0 14 0 40 32 25 3 27 0...

Страница 12: ...1 and soft elastomer diaphragm The Kv values for other product configurations e g other diaphragm or body materials may differ In general all diaphragms are subject to the influences of pres sure temp...

Страница 13: ...ulation EC No 10 2011 FDA USP Class VI depending on version and or operating parameters 7 5 Mechanical data Protection class IP 65 acc to EN 60529 Actuating speed Max 3 mm s Flow direction Optional In...

Страница 14: ...e Clamp MG DN 8 4 0 09 6 0 09 8 0 09 0 15 10 0 09 0 21 0 18 15 0 09 0 18 10 10 0 30 0 33 0 30 12 15 0 30 0 35 0 43 20 0 30 0 43 25 15 0 62 0 50 0 32 0 71 1 85 0 75 20 0 58 0 60 0 34 0 78 2 35 0 71 25...

Страница 15: ...ize 8 0 5 A MG 10 0 5 A MG 25 1 3 A MG 40 2 3 A Starting current max imum current Diaphragm size 8 approx 2 4 A MG 10 approx 2 4 A MG 25 approx 2 4 A MG 40 approx 4 5 A Standby current con sumption ap...

Страница 16: ...B MG A A1 B B1 B2 B3 8 211 0 82 0 59 5 134 5 115 0 82 0 10 192 0 63 0 59 5 134 5 115 0 82 0 25 204 0 75 0 59 5 134 5 115 0 82 0 40 228 0 91 0 80 0 167 0 147 5 94 5 Dimensions in mm MG diaphragm size C...

Страница 17: ...icator A BZ2 AZ1 AZ2 BZ1 MG A AZ1 AZ2 BZ1 BZ2 8 256 0 72 0 61 0 30 0 40 0 10 237 0 72 0 61 0 30 0 40 0 25 249 0 72 0 61 0 30 0 40 0 40 273 0 72 0 61 0 30 0 40 0 Dimensions in mm MG diaphragm size GEM...

Страница 18: ...1 5 1 0 1 5 2 0 1 6 20 3 4 25 0 22 0 22 0 23 0 24 0 26 9 19 0 120 0 1 5 1 0 1 5 2 0 1 6 25 1 25 0 28 0 28 0 29 0 30 0 33 7 19 0 120 0 1 5 1 0 1 5 2 0 2 0 40 32 1 25 0 34 0 34 0 35 0 36 0 42 4 26 0 15...

Страница 19: ...21 3 12 5 108 0 1 5 1 6 25 15 1 2 25 0 19 0 21 3 13 0 120 0 1 5 1 6 20 3 4 25 0 23 0 26 9 16 0 120 0 1 5 1 6 25 1 25 0 29 0 33 7 19 0 120 0 1 5 2 0 40 32 1 25 0 35 0 42 4 24 0 153 0 1 5 2 0 40 1 25 0...

Страница 20: ...2 77 1 65 3 38 40 32 1 25 0 42 2 42 2 42 2 26 0 153 0 2 77 1 65 3 56 40 1 25 0 38 10 48 3 48 3 48 3 26 0 153 0 1 65 2 77 1 65 3 68 Connection type spigot ASME BPE code 59 1 investment casting materia...

Страница 21: ...1 2 2 80 1 2 40 32 1 25 0 31 8 42 7 33 7 26 0 153 0 1 2 2 80 1 2 40 1 25 0 38 1 48 6 38 0 26 0 153 0 1 2 2 80 1 2 Connection type spigot SMS code 37 1 investment casting material code C3 2 MG DN NPS...

Страница 22: ...l code 37 2 MG DN NPS H H1 L n R SW 2 t 8 8 1 4 19 0 9 0 72 0 6 G 1 4 18 0 11 0 10 12 3 8 25 0 13 0 55 0 2 G 3 8 22 0 12 0 15 1 2 30 0 15 0 68 0 2 G 1 2 27 0 15 0 25 15 1 2 28 3 14 8 85 0 6 G 1 2 27 0...

Страница 23: ...1 2 27 0 14 0 20 3 4 34 0 17 3 85 0 6 0 NPT 3 4 32 0 14 0 25 1 43 0 21 8 110 0 6 0 NPT 1 41 0 17 0 40 32 1 52 0 26 3 120 0 8 0 NPT 1 50 0 17 0 40 1 57 0 28 8 140 0 8 0 NPT 1 55 0 17 0 Dimensions in m...

Страница 24: ...118 0 Rd 34 x 1 8 25 15 1 2 16 0 19 0 118 0 Rd 34 x 1 8 20 3 4 20 0 19 0 118 0 Rd 44 x 1 6 25 1 26 0 19 0 128 0 Rd 52 x 1 6 40 32 1 32 0 26 0 147 0 Rd 58 x 1 6 40 1 38 0 26 0 160 0 Rd 65 x 1 6 Dimens...

Страница 25: ...34 x 1 8 25 15 1 2 16 0 19 0 116 0 Rd 34 x 1 8 20 3 4 20 0 19 0 114 0 Rd 44 x 1 6 25 1 26 0 19 0 127 0 Rd 52 x 1 6 40 32 1 32 0 26 0 147 0 Rd 58 x 1 6 40 1 38 0 26 0 160 0 Rd 65 x 1 6 Dimensions in m...

Страница 26: ...140 0 180 0 180 0 28 0 28 7 24 0 26 0 100 0 19 0 4 40 1 150 0 200 0 200 0 28 0 33 0 26 0 26 0 110 0 19 0 4 Dimensions in mm MG diaphragm size n number of bolts 1 Connection type Code 8 Flange EN 1092...

Страница 27: ...16 0 19 0 69 9 15 9 4 25 1 110 0 160 0 19 0 23 0 19 0 19 0 79 4 15 9 4 40 32 1 115 0 180 0 28 0 28 7 24 0 26 0 88 9 15 9 4 40 1 125 0 200 0 28 0 33 0 26 0 26 0 98 4 15 9 4 Dimensions in mm MG diaphra...

Страница 28: ...5 0 12 5 88 9 108 0 20 3 4 15 75 15 75 25 0 25 0 12 5 101 6 117 0 25 20 3 4 15 75 15 75 25 0 250 19 0 101 6 117 0 25 1 22 10 22 10 50 5 50 5 19 0 114 3 127 0 40 40 1 34 80 34 80 50 5 50 5 26 0 139 7 1...

Страница 29: ...same room as GEM products and their spare parts 10 Installation in piping 10 1 Preparing for installation WARNING The equipment is subject to pressure Risk of severe injury or death Depressurize the p...

Страница 30: ...nections Fig 1 Clamp connection NOTICE Gasket and clamp The gasket and clamps for clamp connections are not in cluded in the scope of delivery 1 Keep ready gasket and clamp 2 Carry out preparation for...

Страница 31: ...eliv ery Only use appropriate sealing material NOTICE Connector elements The connector elements are not included in the scope of delivery Only use connector elements made of approved materi als Observ...

Страница 32: ...l connection Connection X1 1 3 2 6 5 4 7 pin plug Binder type 693 Pin Signal name 1 24 V supply voltage 2 GND 3 Digital input OPEN 4 Digital input CLOSED 5 n c 6 n c 7 n c Preferred direction when bot...

Страница 33: ...ility and guarantee will be void Only operate the manual override by hand because there is no mechanical stop 1 2 1 Remove the sealing plug 2 from the actuator cover 1 using an appropriate tool 3 OPEN...

Страница 34: ...d for the operating conditions Voltage is not connected Connect voltage Cable ends incorrectly wired Wire cable ends correctly The product doesn t close or doesn t close fully The actuator design is n...

Страница 35: ...guidelines 3 Shut off plant or plant component 4 Secure plant or plant component against recommission ing 5 Depressurize the plant or plant component 6 Actuate GEM products which are always in the sam...

Страница 36: ...ectly mounted diaphragms cause the product leak age and emission of medium In this case remove the diaphragms check the complete valve and diaphragms and reassemble again proceeding as described above...

Страница 37: ...elements may vary depending on the dia phragm size and or valve body version 4 Move the actuator A to the closed position 5 Open actuator A approx 20 6 Fully tighten the bolts with nuts diagonally 7...

Страница 38: ...the specific technical documentation has been compiled in accordance with part B of Annex VII The manufacturer or his authorised representative undertake to transmit in response to a reasoned request...

Страница 39: ...and Industrie Service GmbH Number 0035 Certificate no 01 202 926 Q 02 0036 Conformity assessment procedure Module H1 Technical standard used AD 2000 Note for products with a nominal size DN 25 The pro...

Страница 40: ...declare that the product listed below complies with the safety requirements of the EMC Directive 2014 30 EU Description of the product GEM 629 Technical standards used Interference resistance DIN EN 6...

Страница 41: ...GEM Gebr M ller Apparatebau GmbH Co KG Fritz M ller Stra e 6 8 74653 Ingelfingen Criesbach Germany Phone 49 0 7940 1230 info gemue de www gemu group com Subject to alteration 06 2021 88767818 88767818...

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